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14

SNA-Series Tankless Heater

 Installation

10/17/2014 

Keltech • 

215-1815 Rev. B; ECN 130011

Special Installation and Operating Instructions

Tankless Water Heaters With Optional Class I Division 2 Purge EXP2 Option and 

EXP2LC and EXP2LCPM

General Information

All Keltech Tankless Water Heaters with a model number suffix of – EXP2 and EXP2LC have been fitted with a Z 
purge system to pressurize the enclosure suitable for use in Class I Division 2 Hazardous Locations .
A Continuous Flow (Model CF) or Leakage Compensation (Model LC) Mini-Z Pressurizing System has been fitted to 
the bottom of the enclosure (See Figure 6) .

Outlet

18" 

(458mm)

Max

Explosion proof 

sealing fitting 

supplied by others

Purge System 

Relief Valve

Conduit Hub 

Class 1 Div . 2 

supplied by others

Inlet

5" (127mm)

1

1

2

3

4

5

6

3

5

6

Suggested region for power 
entrance at left/bottom of enclosure . 
Entrance hole and components to 
be provided by installer .
All plumbing fittings are 1-1/4" NPT 
female threaded .
Purge Control Panel 
Class 1 Division 2
All installation egress from 
panel must be sealed (electrical 
conduit) for proper explosion proof 
installation .
Spark arrestor with calibration orfice 
is located behind the purge control 
unit and through the bottom of the 
enclosure .
Purge gas/compressed air inlet 
fitting here .

FIGURE 6

EXP2 & EXP2LC Installation Notes

1 .  Any tubing, conduit or fittings connected to the Pressurized Enclosure (PE) must conform to local codes for 

flammability ratings .

2 .  All egress into PE must be plugged and properly sealed to minimize leakage of purge air . Use hazardous 

location sealing fittings suitable for Class I locations within 18" of enclosure (See Figure 6) . 

3 .  There are two types of purge systems: 

EXP2

 option is a continuous flow purge system and is calibrated to flow at  .9 SCFM . To minimize waste, plug 

and seal all openings and conduit . 

EXP2LC

 is a leakage compensation purge intended to have minimal flow after the initial purge time . The PE is 

built as leak tight as possible and the LC system merely tops up for any enclosure leakage . 

4 .  The system is designed for use primarily with compressed air . The source of the compressed air must be 

from a non-classified area . Purge air must be clean, dry and free of flammable gases . When inert compressed 
gasses are used (Nitrogen, for example) the installer and facility manager must take suitable precautions 
on-site so that buildup of the inert gas does not present a health hazard . Where risk of asphyxiation exists, a 
warning label must be fitted to the Pressurized Enclosure (PE) .

5 .  Adjustment of Purge System is not necessary . System is fully calibrated .
6 .  Connect to Purge System where indicated in Figure 6 . Connection port is 1/4" NPT female . Supply pressure 

must be regulated to 60–115 PSI .

Содержание SNA-36

Страница 1: ...ptions 11 12 Maintenance 12 Troubleshooting 12 13 Special Installation Operating Instructions 14 17 IMPORTANT Read this entire installation manual to ensure proper installation When finished with the...

Страница 2: ...ntended service Frequency of cleaning and inspection depends upon local water conditions For heaters with adjustable output temperatures check and adjust as needed at initial installation and on a qua...

Страница 3: ...eaters from Rain or other falling precipitation via tarp or other waterproof media Runoff and accumulation of groundwater from any source that may exceed 1 inch NOTE For heaters with ENHT freeze prote...

Страница 4: ...mperature relief valve on hot water outlet immediately following the union NOTE Valve must empty into a drain See Figure 2 B Remove air by re installing drain plugs and open inlet supply valve to appl...

Страница 5: ...stem or at any drop to eliminate trapped air Components Needed 5 Union 1 1 4 Shutoff Valve Pressure and Temperature Relief Valve 150 psi Y Strainer 100 mesh or Inline Filter 150 microns 2 Gate or Ball...

Страница 6: ...rating for each heater CAUTION To avoid damage to the electronics or internal wiring do not perform any brazing or sweat soldering inside the enclosure ELECTRICAL SPECIFICATIONS FOR HEATER PHASE 3 Mo...

Страница 7: ...ief valve on outlet if required by local or national plumbing codes If the hot water process is not at the highest point in the plumbing loop then an automatic air vent valve must be added at the high...

Страница 8: ...et shower etc then flush the system for 5 minutes to ensure all air is purged from the system CAUTION Failure to bleed air properly will damage elements and cause heater malfunction Be sure that plumb...

Страница 9: ...me page Advance Key Advances through parameter prompts Auto Man Off C r71 Turns Control Loop On Manual Off Disabled on SNA Models XX X h Pr1 Heater Power Disabled on SNA Models no AUt1 Autotune Contac...

Страница 10: ...e of approximately 10 psi For example if the high limit pressure is 40 psi adjust the low limit pressure to 30 psi with the pressure switch located on the supply pump Heater will not energize heating...

Страница 11: ...fault After turning on water then power test ground fault 1 Press GF Test button 2 Watch for ground fault light to illuminate and Bank Ready light s to shut off The Ground Fault system is active and...

Страница 12: ...he heat exchangers may trip at temperatures below 32 F on heaters equipped with ENHT or ENHT30 Manual resets are set to trip at 100 F 38 C Heat trace installed on connected piping can heat water to te...

Страница 13: ...dicated Bank 1 2 on the front bezel Bank 1 on the FLCB Bank 3 4 on the front bezel Bank 2 on the FLCB If the light is off and there is power on Check if water temperature is greater than 175 F Decreas...

Страница 14: ...nlet fitting here FIGURE 6 EXP2 EXP2LC Installation Notes 1 Any tubing conduit or fittings connected to the Pressurized Enclosure PE must conform to local codes for flammability ratings 2 All egress i...

Страница 15: ...ure and the protective gas supply The alarm actuator shall be mechanical pneumatic or electrical Electrical alarms and electrical alarm actuators shall be approved for the location in which they are i...

Страница 16: ...roved the interior of the PE is gas free and checked that the Pressurized indicator is green Commissioning Test Commissioning Leakage Compensation LC and Continuous Flow High Purge Keltech Options EXP...

Страница 17: ...larms function correctly Check the Relief Valve and any other Spark Arrestors Remove any debris or corrosion or replace the Spark Arrestor Check the condition of the air supply filter element Clean or...

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