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Kelly SPM Mini Full Bridge 4Q Permanent Magnet Motor Controller User

’s Manual 

   

                V1.1 

                                                                                                                                         

 

12

 

Chapter 4    Maintenance   

There  are  no  user-serviceable  parts  inside  the  controllers.  Do  not  attempt  to  open  the 

controller

 

as this  will void  your warranty.  However,  periodic, exterior cleaning of the controller 

should be carried out. 

The controller is a high powered device. When working with any battery powered vehicle, 

proper safety precautions should be taken that include, but are not limited to, proper training, 
wearing  eye  protection,  avoidance  of  loose  clothing,  hair  and  jewelry.  Always  use  insulated 
tools. 

 

4.1 Cleaning 

Although the controller requires virtually no maintenance after properly installation, the following 
minor maintenance is recommended in certain applications. 

• 

Remove power by disconnecting the battery, starting with battery positive. 

• 

Discharge the capacitors in the controller by connecting a load (such as a contactor coil, 
resistor or a horn) across the controller‟s B+ and B- terminals. 

• 

Remove any dirt or corrosion from the bus bar area. The controller should be wiped with a 

moist rag. Make sure that the controller is dry before reconnecting the battery. 

• 

Make sure the connections to the bus bars, if fitted are tight. To avoid physically stressing 

the bus bars use two, well-insulated wrenches.

 

4.2 Configuration 

You can configure the controller with a host computer through either an RS232 or USB port.   

• 

Disconnect  motor  wiring  from  controller  for  configuring  existing  parameters  in  the  user 

program or Android APP. If this operation is too much extra job for you, please make sure 

the motor must be stopped before programming. 

• 

The controller may display fault code, but  it doesn't affect  programming or configuration. 

But it will affect the Identification angle operation. Please try to eliminate the error codes 

before Identification angle operation. 

• 

Use  a  straight  through  RS232  cable or  USB  converter provided  by  Kelly  to  connect  to a 

host  computer.  Provide  >+18V  to  PWR(7).  Wire power  supply  return(supply  negative)  to 

any RTN pin. 

 

Caution: 

Make  certain  that  the  motor  is  connected  before  trying  to  run  the  configuration 

software.   

Configuration software will be regularly updated and published on the website. Please 

  Update your Configuration Software regularly. You must uninstall the older version 

  before updating. 

Please try to use Identify function for motor and hall sensors in the user program 

Содержание SPM4812S

Страница 1: ...Full Bridge 4Q Permanent Magnet Motor Controller User s Manual V1 1 Kelly SPM Mini Full Bridge 4Q Permanent Magnet Motor Controller User s Manual Devices Supported Rev1 1 Feb 2023 SPM4812S SPM7212S SP...

Страница 2: ...2 Features and Specifications 2 2 1 General functions 2 2 2 Features 3 2 3 Specifications 4 Chapter 3 Wiring and Installation 5 3 1 Mounting the Controller 5 3 2 Connections 7 3 3 Installation Check...

Страница 3: ...Extended fault detection and protection The LED flashing pattern indicates the fault sources 2 Monitoring battery voltage Stop driving if battery voltage is too high or too low 3 Built in current loo...

Страница 4: ...no arc no wearing no life limit easy maintenance 4 Voltage monitoring on voltage source 12V and 5V 5 Current limit and torque control Configurable torque mode and speed mode 6 Low EMC 7 LED fault cod...

Страница 5: ...throttle 7 Analog Brake and Throttle Input 0 5 Volts 8 Reverse Alarm Main Contactor Coil Driver Meter 9 Full Power Temperature Range 0 to 50 controller case temperature 10 Operating Temperature Range...

Страница 6: ...water and contaminants To ensure full rated output power the controller should be fastened to a clean flat metal surface with four screws Applying silicon grease or some other thermal conductive mate...

Страница 7: ...Kelly SPM Mini Full Bridge 4Q Permanent Magnet Motor Controller User s Manual V1 1 6 Figure 2 SPM 18S mounting holes dimensions dimensions in millimeters...

Страница 8: ...2V Source Red 9 Relay Main contactor driver Blue 7 PWR Controller power supply input Pink 10 Alarm To drive reverse beeper 200mA Yellow DJ7091Y 2 3 21 Pin Definition 15 Micro_SW Throttle switch input...

Страница 9: ...er until you are certain the controller wiring is correct and has been double checked Wiring faults will damage the controller Ensure that the B wiring is securely and properly connected before applyi...

Страница 10: ...ge 4Q Permanent Magnet Motor Controller User s Manual V1 1 9 3 2 2 Wiring of SPM Controller 3 2 2 1 Standard wiring of SPM controller Figure 4 SPM controller standard wiring Battery voltage can be use...

Страница 11: ...e pin is for Kelly current meter Figure 5 Wiring of current meter pin The 12V input signal of the pin supplies the second braking function of the controller Figure 6 wiring of BRK2 3 2 3 Communication...

Страница 12: ...or is still running let alone change the settings in the user program Make sure the wire is connected correctly Turn the PWR switch on The Green LED stay on steadily and Red LED turns off when the con...

Страница 13: ...e that the controller is dry before reconnecting the battery Make sure the connections to the bus bars if fitted are tight To avoid physically stressing the bus bars use two well insulated wrenches 4...

Страница 14: ...if battery volts returns to normal 2 Check battery volts recharge if required 1 4 Over temperature warning 1 Controller case temperature is above 90 Current will be limited Reduce controller loading o...

Страница 15: ...d detection level is set during configuration The max threshold is about 1 25 times of controller rated voltage I e you may set threshold lower than 60V for 48V controller 4 3 Motor over temperature M...

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