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31

 

The boost function is still based on limiting of the motor current and battery current settings in 

user program. 

If disabled,  the controller can provide brake sensor regen mode on the same pin as pin2.In 

simple, boost and brake analog regen used the same pin as pin2. 

Suggestion: Set according to the practical situation, factory default is Disable. So the default 

function is brake variable regen mode. 

 

(25)Foot switch: It is used for microswitch. If enabled, the controller will only accept the throttle 

signal after received the valid foot switch signal. 

If there is no foot switch signal, the controller will ignore the throttle signal. 

Suggestion: Set according to the practical situation, factory default is Disable. 

 

(26)Cruise Control: Value range: Enable and Disable 

If enable,  if you hold throttle at certain position about 5 seconds,  the controller will get into 

Cruise control.  The Cruise function can not be activated in reversing direction.  If the motor 

speed is below 500RPM,the Cruise control can not be activated. 

Release throttle and turn the throttle again or turn on the brake switch will make the Cruise 

control quit. 

Suggestion: factory default is Disable. 

 

(27)Anti-Slip: 

If enabled, the controller will try to prevent the vehicle rolling back on downhill faster and faster. 

If the ratio of gearbox is high, it can try to help the motor stop on the downhill. But usually this 

function only helps motor stop rolling back too fast. 

Suggestion: factory default is Disable. 

 

(28)Change Direction: 

If the direction is not what you expected after finish the Identification angle operation, please 

just choose Change Direction item. 

Please click Write button to activate Change Direction function. The motor direction will be what 

you expected after the power supply is reset. 

Suggestion: factory default is Disable. 

4.2 Step 2 

 

(1)Motor Nominal Curr: When the controller is doing identification angle operation without load 

on the motor shaft, there is a current requirement for identification operation. If the motor rated 

power is very high, please increase this parameter to a higher value. Otherwise please keep it 

at 80 by default. If the motor power is very low such as hundreds of watts, please reduce this 

parameter to lower value to match the low power motor for identification angle operation. 

 

(2)Motor Poles: Motor Poles, The pair pole number*2. Range: 2~128 

Содержание KLS8425RM

Страница 1: ...KLS7225RM KLS8425RM KLS84150RMO KLS1460RMO KLS7230RM KLS8428RM KLS84180RMO KLS1480RMO KLS7235RM KLS8430RM KLS1170RMO KLS14100RMO KLS7240RM KLS8445RM KLS1185RMO KLS14120RMO KLS7245RM KLS8460RM KLS1110...

Страница 2: ...gulation 6 Chapter 3 Wiring and Installation 7 3 1 Mounting the Controller 7 3 2 Connections 19 3 3 Installation Check List 25 Chapter 4 Programmable Parameters 26 4 1 Step 1 26 4 2 Step 2 31 4 3 Step...

Страница 3: ...FOC to achieve efficiencies of up to 99 in most cases A powerful microprocessor brings in comprehensive and precise control to the controllers It also allows users to adjust parameters conduct tests a...

Страница 4: ...activated by connection to 12V Default to throttle switch brake switch reversing switch forward switch and Boost switch 11 3 analog 0 5V inputs that default to throttle input Brake analog input and m...

Страница 5: ...on 9 Hardware over voltage protection 10 Configurable limit for motor current and battery current 11 Low EMC 12 Battery protection current cutback warning and shutdown at configurable high and low bat...

Страница 6: ...ll KLS controllers can do regen brake function by default 72 72V batteries 25 Maximus boost current 250A RM Racing motor controller specificly designed for racing motors Kelly KLS RM Racing Motor cont...

Страница 7: ...36 173V 1100A 275A 440A KLS14130RMO 48 144V 36 173V 1300A 325A 520A KLS1680RMO 48 168V 36 200V 800A 200A 320A KLS16100RMO 48 168V 36 200V 1000A 250A 400A Chapter 3 Wiring and Installation 3 1 Mountin...

Страница 8: ...8 Figure 1 KLS7225RM KLS7230RM KLS8428RM mounting holes dimensions dimensions in millimeters...

Страница 9: ...9 Figure 1 KLS8425RM mounting holes dimensions dimensions in millimeters...

Страница 10: ...10 Figure 2 KLS7235RM KLS7240RM KLS8430RM KLS8445RM mounting holes dimensions dimensions in millimeters...

Страница 11: ...11 Figure 3 KLS7245RM mounting holes dimensions dimensions in millimeters...

Страница 12: ...12 Figure 3 KLS8428RM mounting holes dimensions dimensions in millimeters...

Страница 13: ...13 Figure 4 KLS8460RM mounting holes dimensions dimensions in millimeters...

Страница 14: ...14 Figure 4 KLS7250RM KLS7260RM mounting holes dimensions dimensions in millimeters...

Страница 15: ...15 Figure 5 KLS8480RM KLS84100RM KLS84120RM KLS1170RMO KLS1180RMO KLS11100RMO KLS1460RMO mounting holes dimensions dimensions in millimeters...

Страница 16: ...16 Figure 5 KLS8480RM KLS84100RM KLS84120RM KLS1170RMO KLS1180RMO KLS11100RMO KLS1460RMO With Aluminum Liquid Cooling Heatsink at the bottom mounting holes dimensions dimensions in millimeters...

Страница 17: ...17 Figure 6 KLS RMO model with Sealed Aluminium Housing mounting holes dimensions dimensions in millimeters...

Страница 18: ...18 Figure 7 Sealed Aluminium Housing with Liquid Cooling Heatsink at the bottom Mounting holes dimensions dimensions in millimeters...

Страница 19: ...19 3 2 Connections 3 2 1 Pin definition of KLS N Controller Figure 10 waterproof connector...

Страница 20: ...20 Figure 11 Compact connectors...

Страница 21: ...switch signals 3 Boost and brake analog regen use the same port on pin2 4 CAN bus is not included in KLS N controller by default When boost is disabled in user program pin2 is used as brake analog re...

Страница 22: ...temperature sensor input Raddle 5 5V 5V supply output 40mA Purple 18 Hall A Hall phase A Yellow 17 Hall B Hall phase B Dark Green 16 Hall C Hall phase C Dark Blue Notes 1 All RTN pins are internally c...

Страница 23: ...Controller Figure 11 KLS N controller standard wiring Battery voltage can be used for controller supply 3 2 3 Optional wiring of KLS N controller The 12V input signal of the pin supplies the second b...

Страница 24: ...roller on pin11 Figure 14 Wiring diagram for motor temperature sensor NOTE KLS controller can support KTY84 130 150 and KTY83 122 thermistors 3 2 4 Communication Port A 4pin connector to RS232 port is...

Страница 25: ...uring the checkout Make sure the PWR switch and the brake is off Use well insulated tools Make sure the wire is connected correctly Turn the PWR switch on The fault code will be detected automatically...

Страница 26: ...ay it is not enough to connect only power supply PWR pin7 to batteries for Identification Angle operation Please download the instruction how to use Identification angle function from our website www...

Страница 27: ...ntification is finished You can see 85 in the Identification Angle item again And the controller will blink error code This is normal Please reset the power supply again Then everything will be fine T...

Страница 28: ...l Range 1 2 12 Brake sensor Dead Low Brake sensor Dead Zone Low Range 5 40 Functional description Set throttle effective starting point Suggestion Set according to the practical situation factory defa...

Страница 29: ...ult and not operate Suggestion Set according to the practical situation factory default is Enable 20 Brake H Pedal Releasing Brake High Pedal Disable Value range Enable and Disable Functional descript...

Страница 30: ...h will be activated Please see figure 4 1 Suggestion Set according to the practical situation factory default is Disable 20 B Foot Switch Value range Enable and Disable Functional description If enabl...

Страница 31: ...the brake switch will make the Cruise control quit Suggestion factory default is Disable 27 Anti Slip If enabled the controller will try to prevent the vehicle rolling back on downhill faster and fast...

Страница 32: ...hen the motor temp is at 110 degrees inside Range 60 170 6 Line Hall Zero It is only useful when the speed sensor is at 4 Useless for KLS N or KLS M model 4 3 Step 3 1 RLS_TPS Brk RLS TPS Braking Perc...

Страница 33: ...t is 1000 These three parameters are used for PID adjustment If you think the acceleration performance is very very strong please adjust them to a lower value respectively 10 Change Dir brake Value ra...

Страница 34: ...This item is only useful for internal calculation for MCU 246 is about 11 degrees in environment 4 4 How to use Identification angle operation function We must do Identification angle operation before...

Страница 35: ...35 2 Please connect the controller to user program by using an USB to RS232 cable and SM 4A DB9 RS232 Converter...

Страница 36: ...ter to connect the controller to an Android Tablet The third option is customers can buy our Bluetooth converter to connect the controller to Android Phone We don t have to use SM 4A to DB9 RS232 conv...

Страница 37: ...shed the identification angle operation with the motor in factory before shipment Your motor is different from the motor from controller supplier 5 Please fill 170 in the identification angle item And...

Страница 38: ...please return to the first picture of user program Please write 85 instead in identification angle by manual If there are no any error codes you can not write it back to 85 by manual Please wait longe...

Страница 39: ...are tight To avoid physically stressing the bus bars use two well insulated wrenches 5 2 Configuration You can configure the controller with a host computer through either an RS232 or USB port Discon...

Страница 40: ...ogram Table 1 Error Codes Buzzer Error Codes Code Explanation Solution 1 1 Automatic error identification 1 Wrong wiring of motor phase line or hall Please suspend the motor when enable Auto Identify...

Страница 41: ...omentarily high or low battery voltage This can happen during normal operation 3 3 Hall throttle is open or short circuit When the throttle is repaired a restart will clear the fault 3 4 Angle sensor...

Страница 42: ...ontact Us Kelly Controls Home Page http www KellyController com Download user manual instructions and user program www kellycontroller com support php E mail Sales Kelly Controls com Phone 01 224 637...

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