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Kelly KHS High Voltage Sinusoidal Brushless Permanent Magnet Motor Controller User’s Manual V 1.25 

 

                                                                     

Kelly KHS

 

High Voltage Opto-Isolated Sinusoidal Motor Controllers 

User’s Manual 

Devices Supported: 

KHS32020I 

KHS32020IPS 

KHS32030N 

KHS32030NPS 

KHS32035N 

KHS32035NPS 

KHS32040N 

KHS32040NPS 

KHS36020I 

KHS36020IPS 

KHS36025N 

KHS36025NPS 

KHS36030N 

KHS36030NPS 

KHS36035N 

KHS36035NPS 

 

 

 

                        

Rev.1.24 

Feb.  2024

Содержание KHS Series

Страница 1: ...25 Kelly KHS High Voltage Opto Isolated Sinusoidal Motor Controllers User s Manual Devices Supported KHS32020I KHS32020IPS KHS32030N KHS32030NPS KHS32035N KHS32035NPS KHS32040N KHS32040NPS KHS36020I...

Страница 2: ...lation 6 Chapter 3 Wiring and Installation 6 3 1 Mounting the Controller 6 3 2 Connections 9 3 3 Installation Check List 17 Chapter 4 Programmable Parameters 18 4 1 Step 1 18 4 2 Step 2 23 4 3 Step 3...

Страница 3: ...btain diagnostic information quickly and easily People can program the KHS controller on PC software and Android App There is one more choice for customers to program KHS controller now The APP softwa...

Страница 4: ...ontroller The current begins to ramp down at 90 case temperature shutting down at 110 6 The controller keeps monitoring and battery recharging voltage during regen braking 7 Maximum reverse speed and...

Страница 5: ...chased in addition from our website This small converter is only useful for KHS controller 22 Can support three speed function on the latest version Caution The regen is not a safe function Usually yo...

Страница 6: ...ing the controller to App program in Tablet 23 User program provided Easy to use No cost to customers 24 Support motors with any number of poles 25 Up to 70 000 electric RPM standard Electric RPM mech...

Страница 7: ...200 80 KHS32030N NPS 18 380 300 150 KHS32035N NPS 18 380 350 175 KHS32040N NPS 18 380 400 200 KHS36020I IPS 18 450 200 80 KHS36025N NPS 18 450 250 125 KHS36030N NPS 18 450 300 150 KHS36035N NPS 18 450...

Страница 8: ...Kelly KHS High Voltage Sinusoidal Brushless Permanent Magnet Motor Controller User s Manual V 1 25 7 Figure1 KHS I series mounting holes dimensions dimensions in millimeters...

Страница 9: ...Kelly KHS High Voltage Sinusoidal Brushless Permanent Magnet Motor Controller User s Manual V 1 25 8 Figure 2 KHS N series mounting holes dimensions dimensions in millimeters B B U V W M8...

Страница 10: ...regeneration mode used the same pin as pin2 When Boost is disabled in the user program the pin2 can be used as brake variable regen mode When Boost is enabled the brake analog regen mode is inactivat...

Страница 11: ...all phase A Yellow This is Sine signal input on KHS IPS 17 Hall B Hall phase B Dark Green This is Cosine signal input on KHS NPS 16 Hall C Hall phase C Dark Blue There is no hall C signal input on KHS...

Страница 12: ...Kelly KHS High Voltage Sinusoidal Brushless Permanent Magnet Motor Controller User s Manual V 1 25 11...

Страница 13: ...igh Voltage Sinusoidal Brushless Permanent Magnet Motor Controller User s Manual V 1 25 12 3 2 2 Simple Wiring of the Controller s Auto Identification Figure 4 KHS I Controller Simple Wiring Auto Iden...

Страница 14: ...Kelly KHS High Voltage Sinusoidal Brushless Permanent Magnet Motor Controller User s Manual V 1 25 13 Figure 5 KHS NPS Controller Simple Wiring Auto Identification...

Страница 15: ...age Sinusoidal Brushless Permanent Magnet Motor Controller User s Manual V 1 25 14 3 2 3 Standard Wiring of the Controller Figure 6 KHS N Controller Standard Wiring FNR Figure 7 KHS N Controller Stand...

Страница 16: ...elly KHS High Voltage Sinusoidal Brushless Permanent Magnet Motor Controller User s Manual V 1 25 15 Figure 8 KHS NPS Controller Standard Wiring FNR Figure 9 KHS NPS Controller Standard Wiring 3 speed...

Страница 17: ...e controller Figure 10 Wiring of brake switch 12V 12V is provided by external source Figure 11 Wiring of brake switch 12V 12V is provided by KHS N controller on pin11 Figure 12 Wiring diagram for moto...

Страница 18: ...cle complete the following checkout procedure Use LED code as a reference as listed in Table 1 Caution Put the vehicle up on blocks to get the drive wheels off the ground before beginning these tests...

Страница 19: ...to be at its best The default parameters of the controller are not recommended for all applications Make sure set the proper parameters before making any test to avoid danger Customers can do program...

Страница 20: ...troller com support php If you can read 85 in Identification Angle item that is to say the system is stable and normal Please fill in 170 for Identification Angle item in user program Then please clic...

Страница 21: ...effective starting point Suggestion Set according to the practical situation factory default is 20 5V 1 0V 10 TPS Dead High TPS Dead Zone High Range 60 95 Functional description Set throttle effectiv...

Страница 22: ...al description 20KHz is better for hub motor with strict quiet control Suggestion Set according to the practical situation factory default is 20KHz Please don t set it 20KHz above Value Range 10KHz or...

Страница 23: ...Disable OFF OFF x Neutral OFF ON x Reverse ON OFF x Forward ON ON x Neutral Disable Enable x OFF OFF Can t operate x ON OFF Can t operate x ON ON Reverse x OFF ON Forward Disable Disable x OFF x Forw...

Страница 24: ...just choose Change Direction item Please click Write button to activate Change Direction function The motor direction will be what you expected after the power supply is reset Suggestion factory defau...

Страница 25: ...plitude The position signal based on Zero crossing point It is only useful when the speed sensor is at 4 For example if the Line hall Amplitude is 1 1V the signal output of Sine Cosine sensors is from...

Страница 26: ...y set is 1 7 BRK_SW Brk BRK_SW Braking Percent the percent of BRK_SW in max braking Range 0 50 The brake switch regen mode You have to turn on the brake switch after the throttle is released for the r...

Страница 27: ...use Identification angle operation for KHS N controller We must do Identification angle operation before running motor for all KHS controllers The Identification angle operation can be done in PC pro...

Страница 28: ...KHS High Voltage Sinusoidal Brushless Permanent Magnet Motor Controller User s Manual V 1 25 27 2 Please connect the controller to user program by using an USB to RS232 cable and SM 4A DB9 RS232 Conv...

Страница 29: ...an buy our Bluetooth converter to connect the controller to Android Phone We don t have to use SM 4A to DB9 RS232 converter any more when you use Bluetooth converter for programming the controller 3 P...

Страница 30: ...lick the write button The user program will give a pop up window which show the Write operation is successful Please quit from the user program Please turn off the power supply 6 Please turn on the po...

Страница 31: ...error codes such as Identify error hall err etc please return to the first picture of user program Please write 85 instead in identification angle by manual If there are no any error codes you can no...

Страница 32: ...d for BLDC or PMSM motor with Sin Cosin sensors By default the speed sensor type is set at 4 from factory setting for KHS NPS controller 1 Please hook up the controller for identification angle operat...

Страница 33: ...KHS High Voltage Sinusoidal Brushless Permanent Magnet Motor Controller User s Manual V 1 25 32 2 Please connect the controller to user program by using an USB to RS232 cable and SM 4A DB9 RS232 Conv...

Страница 34: ...9 RS232 Converter to connect the controller to an Android Tablet The third option is customers can buy our Bluetooth converter to connect the controller to Android Phone We don t have to use SM 4A to...

Страница 35: ...ry to click Read button in user program or App You will see the first picture of user program Please check whether the Identification Angle item is at 85 or not It is correct if identification angle i...

Страница 36: ...ensor Please click Motor button in the user program Line hall zero The line hall zero point is at 3Vdd 5 3 5V 5 3 0V So we need to fill 3 1023 5 613 8 614 for Line hall zero parameter instead of 508 i...

Страница 37: ...settings And we need to do identification angle operation each time after you changed the settings We need to reset the power supply each time when we change the settings and do the identification ang...

Страница 38: ...ication angle item before power supply is turned on after the identification operation is successful 15 If the direction of the motor is not what you expected please don t try to do Identification ang...

Страница 39: ...t up previously Chapter 5 Maintenance There are no user serviceable parts inside the controllers Do not attempt to open the controller as this will void your warranty However periodic exterior cleanin...

Страница 40: ...odes before Identification angle operation Use a straight through RS232 cable or USB converter provided by Kelly to connect to a host computer Provide 18V to PWR for a 24V controller provide 8V Wire p...

Страница 41: ...after 5 seconds if battery volts returns to normal 2 Check battery volts recharge if required 1 4 Reserved 2 1 Motor did not start Motor did not reach 25 electrical RPM within 2 seconds of start up Ha...

Страница 42: ...use Identification function instruction from our website 2 Incorrect wiring 3 Speed sensor is damaged or defective Or feedback signal is erratic 4 1 Reserved 4 2 Reserved 4 3 Motor over temperature Mo...

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