background image

Kelly KLS-S Cheetah series Sinusoidal Permanent Motor Controller User

’s Manual 

   

      V1.13 

                                                                                                                                         

 

20

 

If there is no foot switch signal, the controller will ignore the throttle signal. 
Suggestion: Set according to the practical situation, factory default is Disable. 
 
(26)Cruise Control: Value range: Enable and Disable 
If  enable,  if  you  hold  throttle  at  certain  position  about  5  seconds,  the  controller  will  get  into 
Cruise  control.  The  Cruise  function  can  not  be  activated  in  reversing  direction.  If  the  motor 
speed is below 500RPM,the Cruise control can not be activated. 
Release  throttle  and  turn  the  throttle  again  or  turn  on  the  brake  switch  will  make  the  Cruise 
control quit. 
Suggestion: factory default is Disable. 
 
(27)Anti-Slip: 
If enabled, the controller will try to prevent the vehicle rolling back on downhill faster and faster. 
If the ratio of gearbox is high, it can try to help the motor stop on the downhill. But usually this 
function only helps motor stop rolling back too fast. 
Suggestion: factory default is Disable. 
 
 
(28)Change Direction: 
If  the direction  is  not  what  you  expected  after finish the  Identification  angle  operation, please 
just choose Change Direction item. 
Please click Write button to activate Change Direction function. The motor direction will be what 
you expected after the power supply is reset. 
Suggestion: factory default is Disable. 
 

4.2 Step 2 

 
(1)Motor Nominal Curr: When the controller is doing identification angle operation without load 
on the motor shaft, there is a current requirement for identification operation. If the motor rated 
power is very high, please increase this parameter to a higher value. Otherwise please keep it 
at 80 by default. If the motor power is very low such as hundreds of watts, please reduce this 
parameter to lower value to match the low power motor for identification angle operation. 
 
(2)Motor Poles: Motor Poles, The pair pole number*2. Range: 2~128 
Suggestion: Set according to the real motor poles on the nameplate of the motor, factory default 
is at 8. 
 
(3)Speed Sensor Type: Speed Sensor Type, 2:Hal, 3:Resolver, 4:Line Hall. Range: 2~4 
Different sensors type. By defualt, it is set at 2 
If you have a motor with 5V,Sin/Cosin, GND speed sensors, please choose it at 4.And please 
inquire the KLS-8080IPS model before ordering. 
 
(4)Resolver Poles: Resolver Poles, The pair pole number*2. Range: 2~32 

Содержание Cheetah Series

Страница 1: ...Permanent Motor Controller User s Manual V1 13 Kelly Cheetah series KLS S Light flexible Sinusoidal Permanent Magnet Motor Controllers User s Manual Devices Supported Rev1 13 Jan 2023 KLS4812S KLS7212...

Страница 2: ...r 3 Wiring and Installation 6 3 1 Mounting the Controller 6 3 2 Connections 9 3 3 Installation Check List 14 Chapter 4 Programmable Parameters 15 4 1 Step 1 15 4 2 Step 2 20 4 3 Step 3 21 4 4 How to u...

Страница 3: ...efficiency requirements in the application of DC brushless motor It uses high power MOSFET s and SVPWM and FOC to achieve efficiencies of up to 99 in most cases A powerful microprocessor brings in co...

Страница 4: ...5 switch inputs which are activated by connection to 12V Default to throttle switch brake switch reversing switch forward switch and Boost switch 11 3 analog 0 5V inputs that default to throttle inpu...

Страница 5: ...luminum housing for maximum heat dissipation and harsh environment 15 Rugged high current terminals and rugged aviation connectors for small signal 16 Thermal protection current cut back warning and s...

Страница 6: ...Operating Temperature Range 0 to 70 MOSFET temperature Operating Temperature Range 40 to 100 MOSFET temperature Max Battery Current Configurable 2 4 Name Regulation The name regulation of Kelly BLDC m...

Страница 7: ...m water and contaminants To ensure full rated output power the controller should be fastened to a clean flat metal surface with four screws Applying silicon grease or some other thermal conductive mat...

Страница 8: ...Kelly KLS S Cheetah series Sinusoidal Permanent Motor Controller User s Manual V1 13 7 Figure 2 KLS 18S mounting holes dimensions dimensions in millimeters...

Страница 9: ...Kelly KLS S Cheetah series Sinusoidal Permanent Motor Controller User s Manual V1 13 8 Figure 3 KLS 30S mounting holes dimensions dimensions in millimeters...

Страница 10: ...ow This 12V only can be used for LED or switch signals 3 Boost and Brake analog regeneration mode used the same pin as pin2 When Boost is disabled in the user program the pin2 can be used as brake var...

Страница 11: ...1 Temp Motor temperature sensor input Raddle 5 5V 5V supply output 40mA Purple 18 Hall A Hall phase A Yellow 17 Hall B Hall phase B Dark Green 16 Hall C Hall phase C Dark Blue Notes 1 All RTN pins are...

Страница 12: ...al Permanent Motor Controller User s Manual V1 13 11 3 2 2 Wiring of KLS S Controller 3 2 2 1 Standard wiring of KLS S controller Figure 5 KLS S controller standard wiring F N R control Battery voltag...

Страница 13: ...ntroller standard wiring Three speed function control Battery voltage can be used for controller supply 3 2 2 2 Optional wiring of KLS S controller The 12V input signal of the pin supplies the second...

Страница 14: ...S controller on pin11 Figure 9 Wiring diagram for motor temperature sensor 3 2 3 Communication Port A 4pin connector to RS232 port is provided to communicate with host computer for calibration and con...

Страница 15: ...tor is still running let alone change the settings in the user program Make sure the wire is connected correctly Turn the PWR switch on The Green LED stay on steadily and Red LED turns off when the co...

Страница 16: ...in7 to batteries for Identification Angle operation Please download the instruction how to use Identification angle function from our website www kellycontroller com support php 4 1 Step 1 1 Low Volt...

Страница 17: ...e This is normal Please reset the power supply again Then everything will be fine The motor is ready to be drived by the KLS controller Range 85 or 170 nothing else 6 TPS Low Err Hall active pedal if...

Страница 18: ...tle effective ending point Suggestion Set according to the practical situation factory default is 80 5V 4 0V 14 Max output Fre Max output frequency Unit Hz Functional description It will affect the to...

Страница 19: ...actory default is Disable 21 NTL H Pedal Neutral position High Pedal Disable Only useful when Three gears switch function is enabled If enable the controller will detect the current pedal position or...

Страница 20: ...tus Forward Switch Foot Switch FWD_SW 12 REV_SW 14 Foot 15 Enable Disable OFF OFF x Neutral OFF ON x Reverse ON OFF x Forward ON ON x Neutral Disable Enable x OFF OFF Can t operate x ON OFF Can t oper...

Страница 21: ...expected after finish the Identification angle operation please just choose Change Direction item Please click Write button to activate Change Direction function The motor direction will be what you...

Страница 22: ...rottle regen mode type The regen will happen as long as the throttle is released completely Factory set is 0 2 NTL Brk NTL Braking Percent the percent of Neutral Braking in max braking Range 0 50 Only...

Страница 23: ...gram It will help the motor change the direction of motor quickly after you shift throttle from 0V to 5V or from 5V to 0V Suggestion factory default is Disable 11 Compensation Per Tried to increase th...

Страница 24: ...or Android App Tablet or Cell Phone KLS S controller is designed for BLDC motor with three hall sensors By default the speed sensor type is set at 2 from factory setting for KLS S controller 1 Please...

Страница 25: ...Tablet The third option is customers can buy our Bluetooth converter to connect the controller to Android Phone We don t have to use SM 4A to DB9 RS232 converter any more when you use Bluetooth conver...

Страница 26: ...e shipment Your motor is different from the motor from controller supplier 5 Please fill 170 in the identification angle item And please click the write button The user program will give a pop up wind...

Страница 27: ...picture of user program Please write 85 instead in identification angle by manual If there are no any error codes you can not write it back to 85 by manual Please wait longer time until the error code...

Страница 28: ...connecting a load such as a contactor coil resistor or a horn across the controller s B and B terminals Remove any dirt or corrosion from the bus bar area The controller should be wiped with a moist...

Страница 29: ...e will be regularly updated and published on the website Please Update your Configuration Software regularly You must uninstall the older version before updating Please try to use Identify function fo...

Страница 30: ...pped but will restart when temperature falls below 80 2 4 Throttle error at power up Throttle signal is higher than the preset dead zone at Power On Fault clears when throttle is released 3 1 Reserved...

Страница 31: ...or code is only valid for KLS 8080I controller Customers may read error codes in PC software or Android Tablet Contact Us Kelly Controls Inc Home Page http www KellyController com Download user manual...

Отзывы: