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MODEL 225TSW

Flexible Double Wing Disc

Owner’s Manual

Models – 7826B / 7828B

8226B / 8228B

16 Belich Crescent ▪Red Deer County, Alberta ▪Canada T4S 2K5

Ph: 403/347-9500 ▪ Toll Free: 877/613-9500 ▪ www.kello-bilt.com

01Nov19

Содержание 8226B

Страница 1: ...L 225TSW Flexible Double Wing Disc Owner s Manual Models 7826B 7828B 8226B 8228B 16 Belich Crescent Red Deer County Alberta Canada T4S 2K5 Ph 403 347 9500 Toll Free 877 613 9500 www kello bilt com 01N...

Страница 2: ...le the identification numbers in a secure place away from the machine WARRANTY coverage is provided by Kello Bilt according to the terms of the Construction Utility and Forestry Products Standard Warr...

Страница 3: ...15 Check the Oil Bath Bearings 16 Adjusting the Scrapers 16 Repack and Pre Load Wheel Hub Bearings 17 Fluid and Fastener Specifications Disc Gang Assembly Axles 18 Fastener Torque Values 18 Oil Bath B...

Страница 4: ...nder RAM 43 42 Modified Hydraulic Cylinder CTD 44 42 Modified Hydraulic Cylinder RAM 45 8 Bolt Hub 46 Tire and Wheel Assembly 47 Hydraulic Lift Cylinders and Hose Assembly 48 Hydraulic Fold Cylinders...

Страница 5: ...ar Crossmember 12 Rear Hitch Optional 13 Gang Wrenches 14 Depth Control Segments 15 RH Center Frame 16 LH Center Frame 17 RH Wing Frame 18 LH Wing Frame 19 Transport Control Arm 2 20 Leveling Control...

Страница 6: ...provide dependable and satisfactory use Like all mechanical products it requires cleaning and upkeep Lubricate the unit as specified Many of the features of this equipment necessary for it to perform...

Страница 7: ...y to the customer upon delivery of the disc Check off each item as it is fully explained Advise customer the life expectancy and performance of this like any other machine is dependent on regular lubr...

Страница 8: ...oper and regular lubrication and safety precautions Advise the customer of optional attachments that are available Date Checked_________________________ Signature______________________________________...

Страница 9: ...9 8 7 5 4 3 4 3 3 3 1 1 1 1 2 2 2 2 3 3 10 12 6 4 4 13 13 1 2 3 13 8 7 12 9 4 6 10 5 8 Decal Placement...

Страница 10: ...machine Protect Against Noise Prolonged exposure to loud noise can cause hearing impairment or loss Wear suitable hearing protection to prevent damage to your hearing Store Equipment Safely Securely s...

Страница 11: ...ove key before working around hitch Transporting the Disc Clean the quick disconnects and tractor couplers before connecting Shut off the tractor and move the hydraulic levers back and forth to reliev...

Страница 12: ...nt remains unchanged as long as there is no change in the tractor hitch height WARNING To avoid serious injury to self or others do not allow anybody on or near the disc when it is being raised or low...

Страница 13: ...uncontrollably and make it difficult to control the tractor Remove debris and loose soil from the disc before traveling on public roads Falling debris and soil can be a hazard to following and approa...

Страница 14: ...nd aid in levelling the soil ADJUST THE LEVELING CONTROL ARM The leveling control arm is used to transfer pressure to the rear of the disc in order to increase penetration of the rear disc blades Pres...

Страница 15: ...e the skin causing serious personal injury If injured by escaping hydraulic fluid obtain medical treatment immediately Handle the gang assemblies with care The disc blades are sharp and can cut or sli...

Страница 16: ...10 hours of operation Use a pressure lubrication gun and apply a sufficient amount of No 2 multi purpose lithium grease or equivalent to flush out the old grease Wipe the grease fitting clean before...

Страница 17: ...of the bearing Loose gang axles can allow the bearing flanges to move outwards and thereby allow the seals to separate Be sure to keep gang axles tight Because the seals are made of metal they can exp...

Страница 18: ...nd nut with kerosene or other appropriate solvent 6 Clean the inside of the hub and inspect the bearing cups and the seal If they show excessive wear or are damaged replace both the cups and cones and...

Страница 19: ...fter to the following settings The torque values in table are for plated unlubricated bolts and nuts Grade 5 Grade 8 OIL BATH BEARING OIL The oil bath bearing contains back to back tapered roller bear...

Страница 20: ...g assembly from the disc To minimize the possibility of thread damage clean out the cavity between the inside of the nut and the flat milled surface at the end of the axle After using compressed air o...

Страница 21: ...ghten the nut and reinstall the nut locks Place the assembly under the disk and bolt to the gang bar bearing standards Occasionally turn the gang while tightening the bolts to check the gang turns fre...

Страница 22: ...oomlift or similar type of equipment which is capable of lifting the disk weldments A minimum 8000 lb outdoor application forklift with fork extensions is a good choice A tractor to move the disk and...

Страница 23: ...d cylinder mount NOTE Leave bolts loose until all five weldments are together then tighted 5 Chain the transport assemblies to the frames so the assemblies will not drop 6 With the front of the frames...

Страница 24: ...the hydraulic cylinder rods 12 Chain bridle masts to the first crossmember of the respective frame to prevent the bridles from falling forward when the front of the frame is lifted Adjust the chains s...

Страница 25: ...orter than the right hand assembly NOTE Once the control arm assemblies are installed the frame support can be removed 21 Place the front center frame gang assemblies in front of hitch as illustrated...

Страница 26: ...ttach wing frame to center section with pins provided 29 Place a support under the wing frame 30 Install the hydraulic lift cylinder by attaching the clevis end of the cylinder to the frame and then b...

Страница 27: ...g frames front gang assemblies first Install the lift cylinder hose assemblies as per schematic on following pages Install the wing fold hydraulic cylinders and hose assemblies as per schematic in fol...

Страница 28: ...2 1 2 3 4 5 6 7 8 9 10 11 12 Hose 1 2 X 170 Hose 1 2 X 154 Hose 1 2 X 83 Hose 1 2 X 72 Hose 1 2 X 48 Hose 1 2 X 60 Hose 1 2 X 68 Hose 1 2 X 194 Union Tee 08 JIC Male Quick Disconnect Elbow 08 ORB Male...

Страница 29: ...2 2 1 28 REF NO DESCRIPTION NO REQ D 1 2 3 4 5 6 7 8 1 1 1 1 1 1 1 1 Elbow 08 ORB Male 06 JIC Male Union 06 JIC Male Tee 06 JIC Male Quick Disconnect Shut Off Valve Hose 3 8 X 72 Hose 3 8 X 42 Hose 3...

Страница 30: ...frame sidemembers using straps G and the supplied fasteners C Mount orange flashers H to mounts E using bolts and nuts supplied Lights should be installed as close as possible to the back side of the...

Страница 31: ...A B C D E G Red Tail Light Intermediate Cable 3 prong Orange Flasher Intermediate Cable 2 prong Module Primary Cable 2 2 2 2 1 1 NO REQ D DESCRIPTION REF NO 30 Front Light Kit Schematic B B C C D D E...

Страница 32: ...parts please have the Model Number and Serial Number of your disk available when ordering parts In the event the serial number plate is missing the following information can help to identify your disk...

Страница 33: ...ch Pole LH Hitch Pole Side Arm Eyebolt LH Bride RH Bridle Transport Stay Pin Cotter Pin Fabricated Bolt 2 Lock Washer 2 UNC Hex Nut 1 1 4 X 7 1 2 UNC Hex Bolt 1 1 4 Lock Washer 1 1 4 UNC Hex Nut Hitch...

Страница 34: ...er Transport Right Hand Center Transport Front Crossmember Rear Crossmember Fold Cylinder Center Mount 1 Rod Stop Segment 1 1 2 Rod Stop Segment 2 Rod Stop Segment Axle Nut Wrench Hold Down Plate 1 2...

Страница 35: ...0 NC100 Right Hand Wing Frame Right Hand Wing Transport Hinge Pin 3 8 X 2 1 2 UNC Hex Bolt 3 8 UNC Lock Nut 2 1 4 Flat Washer Cotter Pin 1 3 4 X 1 1 2 X 2 Split Bushing 1 1 8 9 14 34 17 K50500 TBX50 1...

Страница 36: ...inder Rod End Pin Transport Pin Cotter Pin 1 3 4 X 1 1 2 X 2 Split Bushing 1 X 3 1 2 UNC Hex Bolt 1 Flat Washer 1 Lock Washer 1 UNC Hex Nut Grease Zerk 1 1 1 1 5 3 1 2 3 4 8 8 9 9 4 Left Hand Wing Fra...

Страница 37: ...Leveling Control Arm Right Hand Top Transport Control Arm Right Hand Control Arm Eyebolt Compression Spring 1 1 2 Flat Washer Lever Plate 1 1 4 Square Washer 1 1 1 2 1 1 2 2 4 2 2 2 Control Arm Assem...

Страница 38: ...3081060T2 Center Right Front 8 ALL 3081061T2 Center Left Front 8 ALL 3081062T2 Center Right Rear 7 ALL 3081063T2 Center Left Rear 7 7426B 7428B 3081210T2 Right Wing Front 10 7426B 7428B 3081211T2 Lef...

Страница 39: ...Concave Axle Washer Convex Axle Washer Spacer Spool Oil Bath Bearing Assembly Bearing Wear Plate Axle Nut Lock 3 4 X 1 3 4 UNC Hex Bolt 3 4 Lock Washer 7 8 X 4 UNC Hex Bolt 7 8 UNC Hex Nut 7 8 Flat W...

Страница 40: ...ng Axial Bearing Cup and Cone Bearing Housing Wear Plate 1 1 2 2 1 2 1 1 REF NO PART NUMBER DESCRIPTION NO REQ D Oil Bath Bearing Assembly 511048212 2 1 8 Axle 10 11 Gasket 0 4mm Preload Shim Check Pl...

Страница 41: ...2 3 4 Smooth Shallow Concavity 28 X 5 16 602037152SLC 3 1 8 3043183SLC 3 1 8 22 X 1 4 602029186 3043186 24 X 5 16 602030378 3043185 26 X 5 16 602033060 3 3 4 3043184 3 3 4 Notched Standard Concavity 2...

Страница 42: ...ON NO 1 3043113 RH Arm 2 3043114 LH Paddle Illustrated 2 3043115 RH Paddle 3 3043119 Spacer 2 4 050250B5 1 2 X 2 1 2 UNC Hex Bolt 2 5 FW050 1 2 Flat Washer 2 6 LW050 1 2 Lock Washer 2 7 NC050 1 2 Hex...

Страница 43: ...Piston Gland Locknut Wear Ring Back up Ring O Ring white O Ring black Rod Seal blue Rod Wiper 90 deg Elbow Fitting 1 1 1 1 1 1 2 1 1 1 1 1 2 REF NO NO REQ D PART NUMBER DESCRIPTION 42 SKC5086AK 3 8 11...

Страница 44: ...09 5000611 Barrel Rod Piston Gland Locknut Wear Ring Piston Seal 2 piece Rod Seal O Ring Rod Wiper O Ring 90 deg Elbow Fitting 1 1 1 1 1 1 2 1 1 1 1 1 2 REF NO NO REQ D PART NUMBER DESCRIPTION 43 R360...

Страница 45: ...022 5005014 5000611 Barrel Rod Piston Gland Locknut Wear Ring Back up Ring O Ring white O Ring black Rod Seal blue Rod Wiper 90 deg Elbow Fitting 1 1 1 1 1 1 2 1 1 1 1 1 2 REF NO NO REQ D PART NUMBER...

Страница 46: ...07787 R4607782 R4707782 R3005009 5000611 Barrel Rod Piston Gland Locknut Wear Ring Piston Seal 2 piece Rod Seal O Ring Rod Wiper O Ring 90 deg Elbow Fitting 1 1 1 1 1 1 2 1 1 1 1 1 2 REF NO NO REQ D P...

Страница 47: ...REF NO NO REQ D PART NUMBER DESCRIPTION per assembly 46...

Страница 48: ...47...

Страница 49: ...72 Hose 1 2 X 48 Hose 1 2 X 60 Hose 1 2 X 68 Hose 1 2 X 194 Union Tee 08 JIC Male Quick Disconnect Elbow 08 ORB Male 08 JIC Male 12 Stroke Hydraulic Cylinder 2 2 1 1 3 1 2 2 6 4 8 4 REF NO DESCRIPTIO...

Страница 50: ...70 5000620 5004267 AN230906 Hose 3 8 X 72 Hose 3 8 X 42 Hose 3 8 X 32 Hose 3 8 X 20 Hose 3 8 X 156 Hose 3 8 X 124 Hose 3 8 X 210 Hose 3 8 X 195 Elbow 08 ORB Male 06 JIC Male Union 06 JIC Male Tee 06 J...

Страница 51: ...amp Strap Red Tail Light Light Mount Clamp Strap 1 4 X 5 Bolt c w Nut 1 4 X 1 Bolt c w Nut No 10 24 Machine Screw c w Nut Module Red Reflector Strip Orange Reflector Strip 2 2 2 2 2 2 8 16 1 2 4 4 REF...

Страница 52: ...ble 3 prong 7 RH Intermediate Cable 3 prong 11 LH Intermediate Cable 2 prong 7 RH Intermediate Cable 2 prong 11 Module Primary Cable 27 B C D E F G H LIG009211 LIG009221 LGWSAL7 LGWASR11 LGWRLL7 LGWFL...

Страница 53: ...mum transport3 1 7 DWPHF WARNING Avoid serious injury from injection of pressurized3 1 8 DWICL WARNING Avoid serious injury from crushing or 33 1 9 DCASI CAUTION To Avoid Serious Injury 3 1 10 DDDNA D...

Страница 54: ...onnects to reach tractor couplers 12 5L 15 Highway Service implement tires on 8 bolt wheels and hubs Major fasteners minimum Grade 8 plated Two fabricated steel gang axle wrenches Hitch jack safety ch...

Страница 55: ...aulic cylinder rod with grease install the transport stay and relieve the hydraulic pressure Place a block under the hitch jack to prevent it from sinking into the ground and be sure the tires are pro...

Страница 56: ......

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