Kellfri 21-GL36 Скачать руководство пользователя страница 8

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Table of Contents

PRACTISE STEPS

Taken from the "Kör åt skogen rätt och säkert [Correct and safe forest operations]" booklet published by the Swedish University of 

Agricultural Sciences".

1.  One lever at a time

 

Begin with one function at a time. Operate the crane using a low and even engine speed. 

Check which crane movements are suitable for the tractor. The operator must feel 

completely comfortable with the grapple loader's movement pattern. Practice starting 

and stopping each movement smoothly to ensure the grapple does not sway when in 

operation. Do not run grapple loader functions to their end positions at full speed. 

2.  Parallel adjustment

 

Once you have mastered the first exercise, the next one is to place the grapple about 

0.5 metres above the ground as far from the trailer as possible with the grapple loader 

turned 90 degrees to the trailer. Move the grapple back and forth toward the trailer 

parallel to the ground. The stop and start movements should also be smooth. 

3.  Loading and unloading

 

Set up a reasonably high pile of logs. Grip the pile and place the gripping point so that 

the lowest point of the timber tilts toward the headboard. Lift the timber in towards 

the trailer before using any rotating or lifting movements. You are in full control once 

grapple movements are smooth and there is no swaying. By following these instructions 

you do not have to retighten the hose connections in the rotator so often. 

You can practise a movement pattern that, for instance, enhances safety by working calmly 

and methodically. The crane operating techniques take a few weeks/months to learn before 

you can work at full capacity. The accident risk is greater than normal during the learning 

period. Pulling the wrong lever to let the timber slide off the grapple when you least expect it 

can be happen easily during this process. 

Therefore, you should leave a good amount of space 

around you when practicing!

USE/OPERATION

• 

The grapple loader is equipped with a hand lever valve block offering four or more 

functions.

 

The movements available are shown by symbols by the levers. 

• 

Make sure the machine is on stable and safe ground. 

• 

When loading, always remember to grab around the entire log. 

• 

Do not lift the arms higher than necessary for trouble-free handling of loads.

• 

Icy or wet logs must be handled with extra care.

• 

Check tyre pressure on the trailer the grapple loader is attached to; see info on sides of tyres.   

Do not exceed the maximum pressure!

There is a risk of crushing when working with equipment that has moving parts. Exercise 

caution when working with equipment with hydraulic hoses as oil under pressure can 

penetrate the skin. Immediately seek medical attention if this should occur. 

As hydraulic systems are never 100% sealed, they must be inspected prior to loading 

the equipment. Leaks can arise from internal leaks in tractor valves, electrical valves on 

frontloaders, internal leaks in the equipment's hydraulic cylinders, etc. Check the extent of 

leaks by extending the equipment's cylinder in full and maintaining pressure for one minute. 

There is a leak in a seal if the cylinder starts to slowly close. Replace the seal or cylinder.

Always work alone with equipment that is made for working alone. Never overload the 

equipment and respect its risk zone.

Содержание 21-GL36

Страница 1: ...Read this manual carefully before using the product Translated from the original 21 GL36 21 GL47 21 GL53 21 GL53T 21 GL63 21 GL73 GRAPPLE LOADER 21 GL53...

Страница 2: ...crane hydraulic system 11 Rotator lead through 11 Operating instructions 12 Service and maintenance instructions 12 Exploded diagram rotator 13 Grapple loader 21 GL36 14 Lifting capacity 21 GL36 15 H...

Страница 3: ...th brakes are standard on GL53 and GL63 while winches are standard on GL53 GL53T GL63 and GL73 AREA OF USE Connect to forestry trailers timber trailers forest thinning trailers and permanent workplace...

Страница 4: ...rer Unauthorised modifications and or accessories may cause life threatening injuries or death to users and others PRODUCT SAFETY INSTRUCTIONS Carefully read the operating manual before using the prod...

Страница 5: ...N Read the operating manual Before carrying out work Warning Before maintenance servicing connecting and disconnecting the machine the tractor must be turned off and the ignition key removed Warning f...

Страница 6: ...chine combination to be used It is important that these are compatible and work satisfactorily together This is to ensure that the equipment or product works as expected and to guarantee the safety of...

Страница 7: ...ise extreme caution when connecting or disconnecting the grapple loader considering how much it weighs Warning Compliance with the safety instructions requires that the product is only used as descri...

Страница 8: ...e operating techniques take a few weeks months to learn before you can work at full capacity The accident risk is greater than normal during the learning period Pulling the wrong lever to let the timb...

Страница 9: ...es of the road Check tyre pressure on the trailer the grapple loader is attached to see info on sides of tyres Do not exceed the maximum pressure Pressurised oil leaks can penetrate skin and cause ser...

Страница 10: ...ed for another function to determineifthefaultisinthevalvesectionorcylinder donot forget to reconnect the hoses after checking If the function works after the hoses have been switched then the fault i...

Страница 11: ...nipples before the rotator Oil can circulate in this line for at least 5 minutes The rotator is connected to the crane s control valve via suitable hoses and pipes The crane must be equipped with pre...

Страница 12: ...should be checked The pins in the upper housing of the rotator should be greased regularly The rotator s upper housing axle hoses and nipples should be checked every week for cracks Any damage or oil...

Страница 13: ...esignation Quantity 1 Bolt 8 2 Lower bearing housing 1 3 Axle seal 1 4 Seal 1 5 Bearing 1 6 O ring 2 7 Axle diam 40 1 8 Spring 10 9 Wing 5 10 Seal 2 11 Plug 1 12 Spacer 1 13 Plug 1 14 Upper housing 1...

Страница 14: ...CAL DATA 21 GL36 Crane reach mm 3600 Grapple width mm 700 Gripping area m 0 08 Rotator weight between articulated boom rotator kg 13 Torque kNm 7 System pressure Mpa 16 Oil volume slewing house L 1 Cr...

Страница 15: ...15 Table of Contents LIFTING CAPACITY 21 GL36 1500 1500 2500 1500 1000 2000 2500 3000 2000 3600 2000 2500 3000 350 260 175 217 150 kg mm 3600...

Страница 16: ...SS3275 LIFT BOOM ROTATOR GRAPPLE RIGHT STABILISER LEFT STABILISER HYDRAULIC DIAGRAM GL34 ROTATION CYLINDER LIFTING CYLINDER STABILISER CYLINDER GRAPPLE CYLINDER BOOM CYLINDER STABILISER CYLINDER PRES...

Страница 17: ...A Boom 2300 1 1 4 Female Straight 3 8 Female Straight 2B Boom 1900 1 1 4 Female Straight 3 8 Female Straight 3A Outer boom 3200 1 1 4 Female Straight 3 8 Female Straight 3B Outer boom 3500 1 1 4 Femal...

Страница 18: ...4 2 Rotation cylinder R21 SV34 038 3 Boom cylinder R21 SV34 013 5 Cylinder Outer boom R21 SV34 001 6 Complete articulated joint R21 Sv34 008 7 Articulated boom R21 SV34 020 8 Rotator bracket R21 Sv34...

Страница 19: ...19 Table of Contents 21 GL36 PINS 21 GL36 BUSHINGS...

Страница 20: ...7 Crane reach mm 4700 Grapple width mm 1000 Gripping area m 0 18 Rotator weight between articulated boom rotator kg 13 Torque kNm 3 5 System pressure Mpa 17 Recommended pump capacity L 20 45 Oil volum...

Страница 21: ...21 Table of Contents LIFTING CAPACITY 21 GL47 850 550 400 300 5000 mm kg 1000 2000 3000 5000 4000 4000 3000 2000 1000 2000 3000 4000 5000...

Страница 22: ...47 011 Pin between rotator and rotator bracket GL47 8 R21 GL47 012 Bolt between rotator and grapple GL47 9 R21 GL47 004 Valve block 10 R21 GL47 013 Gasket kit cylinder boom GL47 11 R21 GL47 014 Gasket...

Страница 23: ...SER CYLINDER ROTATION CYLINDER RETURN PRESSURE BOOM CYLINDER STABILISER CYLINDER GRAPPLE CYLINDER LIFTING CYLINDER ROTATE ROTATE BOOM BOOM RIGHT STABILISER LEFT STABILISER GRAPPLE ROTATOR ROTATOR LIFT...

Страница 24: ...LENGTH mm CONNECTION Valve block TYPE ANGLE CONNECTION Cylinder TYPE ANGLE T Pressure in 2500 1 2 Female Straight 1 2 Male Straight R Return 2500 1 2 Female Straight 1 2 Male Straight 1A Outer boom 4...

Страница 25: ...25 Table of Contents 21 GL47 BUSHINGS 21 GL47 PINS...

Страница 26: ...25 50 25 50 25 50 Oil volume slewing house l 2 5 2 5 2 5 Crane weight incl grapple and rotator kg 1280 1320 1400 MARKING DESCRIPTION 21 GL53 mm 21 GL63 mm 21 GL73 mm A Lifting arm 3010 2840 2840 B Art...

Страница 27: ...550 4000 530 475 420 5000 424 380 320 5300 400 365 300 6000 320 250 6300 300 240 7000 215 7300 200 LIFTING CAPACITY LIFTING DIAGRAM GL53 GL63 73 4000 1000 2000 3000 4000 5000 6000 7000 3000 2000 1000...

Страница 28: ...r outer boom 75 40 sl 600 GL53 5 R21 GL53 074 Gasket kit cylinder stabiliser 6 R21 GL53 075 Gasket kit boom cylinder 7 R21 GL53 073 Cylinder stabiliser 8 R21 GL53 028 Stabiliser excluding cylinder 9 R...

Страница 29: ...bracket 13 21 KR07 Rotator 14 R21 GL63 020 Complete valve block package GL63 2 lever PART NO DESIGNATION R21 GL63 001 Gasket kit rotating cylinder complete piston rod R21 GL63 018 Extension cylinder f...

Страница 30: ...ABILISER CYLINDER GRAPPLE CYLINDER LIFTING CYLINDER ROTATE ROTATE BOOM BOOM RIGHT STABILISER LEFT STABILISER GRAPPLE EXTEND ROTATOR ROTATOR LIFTING ARM LIFTING ARM PRESSURE RETURN ROTATION CYLINDER BO...

Страница 31: ...aight Female 3 8 90 Female 3AB Boom extension GL63 7550 2 3 8 Straight Female 3 8 Straight Female 4 AB Stabiliser Right 2700 2 3 8 Straight Female 3 8 Straight Female 5AB Stabiliser Left 2700 2 3 8 St...

Страница 32: ...L53 GL53T GL73 25 x 28 x 30 145 x 150 x 90 40 x 44 x 50 40 x 44 x 50 40 x 44 x 50 40 x 44 x 50 40 x 44 x 50 25 x 28 x 20 40 x 44 x 40 40 x 44 x 50 40 x 44 x 50 40 x 238 40 x 223 40 x 205 40 x 234 40 x...

Страница 33: ...SURE RETURN BOOM CYLINDER STABILISER CYLINDER STABILISER CYLINDER GRAPPLE CYLINDER LIFTING CYLINDER ROTATE ROTATE BOOM BOOM RIGHT STABILISER LEFT STABILISER GRAPPLE EXTEND ROTATOR ROTATOR LIFTING ARM...

Страница 34: ...34 Table of Contents NOTES...

Страница 35: ...of the entire equipment from two different angles and two close ups of the actual damage from two different angles Purchaser Customer number Address Invoice number E mail Telephone daytime Product par...

Страница 36: ...ring defects This guarantee do not cover Labour costs Travel expenses Any modification that the buyer himself has had made Any consequential damages that occurred due to damage to the machine Damage d...

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