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MFS 

 

 

R

EPAIRS 

& R

EPLACEMENTS

 

5.1  Safety Warning – Disconnection from Supply 

 

Always ensure that the oven is disconnected from the supply before repair work 
is carried out. 

5.2 

Safety Warning - Refractory Fibrous Insulation 

 

This oven contains refractory fibres in its thermal insulation. These materials 
may be in the form of fibre blanket or felt, vacuum formed board or shapes, 
mineral wool slab or loose fill fibre.  

 

Normal use of the oven does not result in any significant level of airborne dust from these 
materials, but much higher levels may be encountered during maintenance or repair. 

 

Whilst there is no evidence of any long term health hazards, we strongly recommend that safety 
precautions are taken whenever the materials are handled. 

Exposure to dust from fibre which has been used at high temperatures may cause 
respiratory disease. 

When handling fibre always use an approved mask, eye protection, gloves and long 
sleeved clothing. 

Avoid breaking up waste material. Dispose of waste fibre in sealed containers. 

After handling rinse exposed skin with water before washing gently with soap (not 
detergent). Wash work clothing separately. 

 

Before commencing any major repairs we recommend reference to the European Ceramic Fibre 
Industry Association Bulletin No. 11 and the UK Health and Safety Executive Guidance Note 
EH46. 

 

We can provide further information on request. Alternatively our service division can quote for 
any repairs to be carried out at your premises or ours. 

5.3 

Temperature Controller Replacement 

 

200 & 201. These controllers are fitted to the back of the control panel, which can be separated 
from the base by removal of two screws. 

 

Before handling the controller: 

wear an anti-static wrist strap

 or otherwise avoid any possibility 

of damage to the unit by static electricity.  

 

Make a note of all the wiring connections to the controller. Disconnect the controller, fit the new 
one, reconnect all the wires, and reassemble the oven.  

 

2132, 208P, 216P etc. Ease apart the two lugs at the side; grip the instrument and withdraw it from 
its sleeve; push in the replacement.  

5.4  Solid-state Relay Replacement 

 

Disconnect the oven from the supply and remove the back panel (MFS/1) or side panel (MFS/4). 

 

Make a note of how the wires are connected to the solid state relay, and disconnect them. 

 

Replace and reconnect the solid state relay ensuring that the heat-conducting thermal pad is 
sandwiched between the relay and the base panel or aluminium plate. Alternatively a thin layer of 
white, heat-conducting silicon paste may be applied between the new relay and the plate. 

 

The new solid state relay contains a built-in MOV which protects it from short periods of excess 
voltage. If the old relay had a separate disc-shaped "MOV" connected between the high voltage 
terminals of the old relay, discard the old MOV. 

 

Replace the removed panel. 

5.5 

MF14 

Содержание Carbolite MFS/1

Страница 1: ... oven is connected to the electricity supply CONTENTS Section page 1 0 Symbols Warnings 2 2 0 Installation 3 3 0 Operation 5 4 0 Maintenance 6 5 0 Repairs Replacements 7 6 0 Fault Analysis 9 7 0 Circuit Diagrams 10 8 0 Fuses Power Settings 10 9 0 Specifications 12 A manual is supplied separately for the temperature controller Please read the controller manual before operating the oven 1 0 MF14 ...

Страница 2: ... Heat Light the adjacent light glows or flashes to indicate that power is being supplied to the elements 1 2 Warning Symbols DANGER of electrical shock read any warning printed by this symbol DANGER hot surface Read any warning printed by this symbol WARNING all surfaces of a furnace may be hot DANGER read any warning printed by this symbol 2 0 2 MF14 ...

Страница 3: ...utral with reversible plug or Live to Live The voltage or range of voltages on which the oven may be operated is given on the oven rating label and on the cover of this manual if supplied with the oven Check that the supply voltage is compatible with the voltage on the label and that the current capacity is sufficient for the amperage on the label before connection to the supply See also section 8...

Страница 4: ...tlet for all four chambers on the right hand side of the oven By switching one of the four valves on the right hand side of the oven labelled ____ TEST to the TEST position the outlet from the corresponding chamber passes through the flowmeter labelled TEST This allows a comparison of inward and outward gas flows for that chamber to test for leaks Each chamber can be tested in turn To avoid moistu...

Страница 5: ...oller see the instructions in the separate manual supplied Overtemperature hydraulic thermostat MFS 4 if fitted Set the rotary dial to the desired protection temperature The oven starts to heat up according to the controller set point or program To switch the oven off set the Instrument switch to off If the oven is to be left off isolate it from the electrical supply 3 2 MFS 4 Chamber Temperatures...

Страница 6: ... Carbolite In all correspondence please quote the serial number model type and voltage given on the rating label of the furnace The serial number and model type are also given on the front of this booklet when supplied with a furnace To contact Thermal Engineering Services or Carbolite see the back page of this manual 4 4 Recommended Spares Kits Carbolite can supply individual spares or a kit of t...

Страница 7: ...6 We can provide further information on request Alternatively our service division can quote for any repairs to be carried out at your premises or ours 5 3 Temperature Controller Replacement 200 201 These controllers are fitted to the back of the control panel which can be separated from the base by removal of two screws Before handling the controller wear an anti static wrist strap or otherwise a...

Страница 8: ...the new thermocouple bending to shape as required to match the old Reconnect and refit the panels 5 7 Element Replacement MFS 1 See section 5 2 wearing a face mask is recommended Disconnect the oven from the electrical supply and remove the back panel Make a note of the wiring and piping connections see the section above which refers to the thermocouple colour coding Disconnect terminal blocks the...

Страница 9: ...thermocouple has broken or has a wiring fault Æ The controller shows a low temperature Æ The SSR could be failing to switch on due to internal failure faulty logic wiring form the controller or faulty controller Æ There are no lights glowing on the controller Æ The controller may be faulty or not receiving a supply due to a faulty switch or a wiring fault B Oven Overheats 1 Oven only heats up when...

Страница 10: ... e m e n t s F1 N L PE thermocouple Supply light Instrument Switch temperature controller PE L N F1 SSR e l e m e n t s F2 Temperature Sensor Hydraulic thermostat Warning light Hydraulic t stat o temp if fitted Reset button Fan motor temperature indicator Chamber Thermocouples Filter Filter 8 0 10 MF14 ...

Страница 11: ...32mm x 6mm type F1 quick blow F2 Instrument circuit fuses 20mm x 5mm glass 2 Amps type F1 omitted in MFS 1 model volts phases supply fuse rating MFS 1 220 240V 1 2A MFS 4 220 240V 2 10A 8 2 Power Settings For all models in this manual the power limit parameter OP Hi is set to 100 MF14 11 ...

Страница 12: ...l 41 41 541 5877 Fax 41 41 541 5878 Email General Information Sales info kesn ch Accounts Department accounts kesn ch USA Office 233 Rogue River Highway 425 Grants Pass Oregon 97527 5429 USA Tel 1 503 206 0941 Fax 1 541 610 1646 Email General Information Sales info keison com Accounts Department accounts keison com Latin America Office World Trade Centre Apartado 0832 00708 Ciudad de Panamá República ...

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