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BenchTop Bench

The world’s finest cutting machines

Assembly manual

www.keencut.com

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+44(0) 1536 263 158

BTB271020

Содержание BenchTop Bench BTB110

Страница 1: ...BenchTop Bench The world s finest cutting machines Assembly manual www keencut com sales keencut co uk 44 0 1536 263 158 BTB271020...

Страница 2: ...Start Page 3 1 Without cantilever Page 8 2 3 With cantilever Page 22 4 Finish Page 40...

Страница 3: ...Start 1...

Страница 4: ...B Beam1 4 x 1400mm 55 1 8 8 x 930mm 36 5 8 8 x 1180mm 46 8 x 1430mm 56 12 x 1107mm 42 12 x 1273mm 50 1 8 12 x 1440mm 56 16 x 1195mm 47 16 x 1320mm 52 C Beam2 1107mm 43 4 6 6 6 8 8 8 10 10 D Leg 4 6 6...

Страница 5: ...5 Section Tools included Tools not included 4mm 4mm 13mm 13mm 4mm 4mm 1 Spacer...

Страница 6: ...6 Section To prevent injury and damage lift the boxes with 2 people Be careful with lifting 1...

Страница 7: ...7 Section 1 5m 5 1 2m 4 1 With cantilever Without cantilever Page 22 Page 8 3 2...

Страница 8: ...Without cantilever 2...

Страница 9: ...nsert a grub screw backwards into the bracket and screw into place until only 2 threads are showing 2 Insert two grub screws in from the flat face of the bracket 2 turns only IMPORTANT Make the bracke...

Страница 10: ...the end of the leg 2 Initially tighten gently with the long end of the Allen key Then remove the spacer and fully tighten with a further 2 3 half turns using the short end of the Allen key IMPORTANT...

Страница 11: ...ey are all the same distance from the upper brackets Useatapemeasureormakeaspacerfromanoff cutofboardasshowninpurpleonthecornerlegarrangement Build the legs Add the brackets page 9 to the leg part D I...

Страница 12: ...Section 4mm Attach the feet Fix an adjustable foot into any of the four grooves at the bottom of each leg make sure the aluminium block is flush with the bottom of the leg Fix the screw very tightly...

Страница 13: ...frames BTB110 1 0 1 BTB160 BTB210 BTB260 1 1 1 BTB310 BTB360 BTB410 1 2 1 BTB460 BTB510 1 3 1 Build the leg frames See page 14 16 for detailed instructions C C C C C C 2 Left hand leg frame Corner Le...

Страница 14: ...ace the second corner leg over the other end of the beams Press down and ensure all the beam ends are flush against the leg 3 Tighten the screws using the 4mm Allen key supplied There are lots of scre...

Страница 15: ...middle leg 2 over the other end of the beams Press down and ensure all the beam ends are flush against the leg 3 Tighten the screws using the 4mm Allen key supplied There are lots of screws so you can...

Страница 16: ...ce the second corner leg over the other end of the beams Press down and ensure all the beam ends are flush against the leg 3 Tighten the screws using the 4mm Allen key supplied There are lots of screw...

Страница 17: ...upside down 1 4 1 Place a beam1 part B page 4 on the floor together with a left hand leg frame Slide the parts together 2 Place three more of beam1 part B page 4 on the remaining brackets 2 IMPORTANT...

Страница 18: ...eg frame upside down and slide beam1 part B page 4 so the bracket just enters 1cm into the beam 4 Align the other three beams and push the frame into position 3 IMPORTANT If constructing a BTB110 subs...

Страница 19: ...Section 4mm 4mm 5 Tighten the remaining loose screws in this section firmly as shown on page 10 6 Continue to build your bench in this way until you reach the end Assemble the bench upside down 3 4 2...

Страница 20: ...embly slide so the bracket just enters 1cm into beam1 part B page 4 8 Align the other three beams and push the frame into position Tighten all screws fully checking that there are no gaps Assemble the...

Страница 21: ...the bench over by rolling onto its front face and then onto its feet Place in its final working position 1 2 IMPORTANT Before the cutter is mounted it is essential the bench is flat to within 3mm Usin...

Страница 22: ...With cantilever 3...

Страница 23: ...Insert a grub screw backwards into the bracket and screw into place until only 2 threads are showing 2 Insert two grub screws in from the flat face of the bracket 2 turns only IMPORTANT Make the brac...

Страница 24: ...th the end of the leg 2 Initially tighten gently with the long end of the Allen key Then remove the spacer and fully tighten with a further 2 3 half turns using the short end of the Allen key IMPORTAN...

Страница 25: ...Section 3 4mm Attach the feet Fix an adjustable foot into any of the four grooves at the bottom of each leg make sure the aluminium block is flush with the bottom of the leg Fix the screw very tightl...

Страница 26: ...ower brackets can be fixed at any point along the leg as long as they are all the same distance from the upper brackets Use a tape measure or make a spacer from an off cut of board as shown in purple...

Страница 27: ...rames BTB110 1 0 1 BTB160 BTB210 BTB260 1 1 1 BTB310 BTB360 BTB410 1 2 1 BTB460 SF510 1 3 1 Prepare the leg frames See page 28 34 for detailed instructions 3 C C C C C C Left hand leg frame Corner Leg...

Страница 28: ...ace corner leg 2 over the other end of the beams Press down and ensure all the beam ends are flush against the leg 3 Tighten the screws using the 4mm Allen key supplied There are lots of screws so you...

Страница 29: ...et Do not tighten the screws yet 2 Place middle leg 2 over the other end of the beams Press down and ensure all the beam ends are flush against the leg 3 Tighten the screws using the 4mm Allen key sup...

Страница 30: ...t Do not tighten the screws yet 2 Place corner leg 3 over the other end of the beams Press down and ensure all the beam ends are flush against the leg 3 Tighten the screws using the 4mm Allen key supp...

Страница 31: ...60 2 1 BTB310 BTB360 BTB410 2 2 BTB460 BTB510 2 3 1 1 Assemble cantilever joiners and corner brackets as shown Ensure screws are fully tightened see page 24 If available hold the cantilever joiner in...

Страница 32: ...ection Make the cantilever joints 1 3 3 E E 4mm 4mm 2 Attach the cantilever corners and cantilever middle to the cantilever arm part E page 4 Firmly tighten the screws Cantilever corner Cantilever mid...

Страница 33: ...corner assembly to the left and right hand leg frames 4 Ensure the brackets on the cantilever corner assembly are pointing in the same direction as the brackets on the frame 5 Fully tighten all screws...

Страница 34: ...3 4mm 4mm 6 7 8 6 Fix the cantilever middle assembly to the intermediate leg frames 7 Ensure the brackets on the cantilever corner assembly are pointing in the same direction as the brackets on the fr...

Страница 35: ...ch upside down 1 4 1 Place a beam1 part B page 4 on the floor together with a left hand leg frame Slide the parts together 2 Place three more of beam1 part B page 4 on the remaining brackets IMPORTANT...

Страница 36: ...a BTB110 substitute intermediate leg frame for right hand leg frame Intermediate leg frame 3 3 Place an intermediate leg frame upside down and slide beam1 part B page 4 so the bracket just enters 1cm...

Страница 37: ...Section 4mm 4mm 5 Tighten the remaining loose screws in this section firmly as shown on page 24 6 Continue to build your bench in this way until you reach the end Assemble the bench upside down 3 4 6...

Страница 38: ...4 4 7 Right leg frame 8 3 7 To complete your bench assembly slide so the bracket just enters 1cm into beam1 part B page 4 8 Align the other three beams and push the frame into position Tighten all sc...

Страница 39: ...front face and then onto its feet Place in its final working position Flip the bench over once assembled IMPORTANT Before the cutter is mounted it is essential the bench is flat to within 3mm Using a...

Страница 40: ...Finish 4...

Страница 41: ...41 Section 13mm 1 Adjust foot by twisting the base so it is about halfway extended Lock in place using the 13mm spanner Levelling the bench 1 5 4 1...

Страница 42: ...lling the bench 2 5 4 2 Place the spirit level in highlighted position and adjust highlighted foot to bring it to level 2 IMPORTANT Do not tighten the nut on the foot yet This action is to be carried...

Страница 43: ...velling the bench 3 5 3 Place the spirit level in highlighted position and adjust highlighted foot to bring it to level IMPORTANT Do not tighten the nut on the foot yet This action is to be carried ou...

Страница 44: ...Place the spirit level in highlighted position and adjust highlighted foot to bring it to level 4 IMPORTANT Do not tighten the nut on the foot yet This action is to be carried out on page 45 Levelling...

Страница 45: ...4 5 Repeat steps 3 4 from pages 43 44 until you reach the end of the bench 6 Once complete and your bench is levelled lock all feet in position using the 13mm spanner provided 13mm Levelling the benc...

Страница 46: ...1 7 8 1187mm 2334mm 46 5 8 91 7 8 BTB360 1353mm 2666mm 53 1 4 104 7 8 2x1353mm 1313mm 2x 53 1 4 51 5 8 BTB410 1520mm 3000mm 59 3 4 118 1 8 2x1520mm 1480mm 2x 59 3 4 58 1 4 BTB460 2x2510mm 2x 98 3 4 2x...

Страница 47: ...47 Section 1 2 Evenly space the worktop fixing brackets and screws to fasten the worktop down to the bench framework and bench edge extrusion as shown Fixing the worktop 4...

Страница 48: ...a cloth in diluted detergent to remove any marks 3 If the bench is not rigid ensure all grub screws are fully tightened If the brackets are not fixed tightly to the leg you may need to take the bench...

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