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PRODUCT DESCRIPTION

2.3 Product features

This instruction for use describes the following devices:

Unit type:

Drive controller

Series:

COMBIVERT P6

Power range:

18...42 kW / 400 V

Housing:

G, R

The COMBIVERT P6 is an "all-in-one" drive controllerr for pitch applications, which is

characterised by the following features:
•  Control of induction, synchronous and DC motors
•  Braking resistor integrated
•  Charging circuit for ultracapacitors / rechargeable batteries
•  Monitoring of Ultracapacitors / rechargeable batteries
•  Control and supply for an electromechanical brake on the motor shaft
•  Two encoder interfaces for motor encoder and blade encoder
•  Motor temperature monitoring with PTC, KTY or Pt1000 (software-dependent)
•  A complete PLC
•  Digital inputs and outputs, relay output (potential-free) for safety chain, Pt100 inputs
•  Fieldbus interface
•

Integrated EMC filter

•  Wide operating temperature range
•  High vibration resistance
•  Through panel mounting heat sink
•  Temperature-controlled fans, monitored and easily replaceable

Special functions for the pitch application:
• Freely programmable PLC (according to

IEC 61131

) with prepared function blocks

•  Safety run with backup from ultracapacitors / batteries
•  Speed control or position control
•  Adjustable torque limit, ramps and s-curves (to protect gearbox)
•  Detection of mains failure and phase failure
•  Automatic reaction (safety run) in case of encoder failure and other errors
•  General protection functions of the COMBIVERT series against overcurrent, short

circuit, earth fault and overtemperature

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Содержание COMBIVERT P6

Страница 1: ...COMBIVERT P6 INSTRUCTIONS FOR USE INSTALLATION P6 PITCH INVERTER 18 19 23P6 HOUSING G R Translation of the original manual Document 20095484 EN 02 ...

Страница 2: ......

Страница 3: ... the following warning signs DANGER Dangerous situation which will cause death or serious injury iif this safe ty warning is ignored WARNING Dangerous situation which may cause death or serious injury if this safety warning is ignored CAUTION Dangerous situation which may cause minor injury if this safety warning is ignored NOTICE Situation which can cause damage to property if this safety warning...

Страница 4: ...dvice in spoken and written and through tests are made to best of our knowledge and information about the intended use However they are regarded as being only informal and changes are expressly reserved in particular due to technical changes This also applies to any violation of industrial property rights of a third party Selection of our units in view of their suitability for the intended use mus...

Страница 5: ...e controller 14 1 Basic Safety Instructions 15 1 1 Target group 15 1 2 Transport storage and proper use 15 1 3 Installation 16 1 4 Electrical connection 17 1 4 1 EMC compatible installation 18 1 4 2 Voltage test 18 1 4 3 Insulation measurement 19 1 5 Start up and operation 19 1 6 Maintenance 20 1 7 Repair 20 1 8 Disposal 21 2 Product Description 22 2 1 Specified application 22 2 1 1 Residual risks...

Страница 6: ...weights 35 3 4 1 Housing G 35 3 4 2 Mounting cutout housing G 36 3 4 3 Housing R 37 3 4 4 Mounting cutout housing R 38 4 Device overview 39 4 1 Top view of housing G 39 4 2 Rear view of housing G 39 4 3 Front view of housing G 40 4 4 Side views of housing G 40 4 5 Top view of housing R 41 4 6 Rear view of housing R 41 4 7 Front view of housing R 42 4 8 Side views of housing R 42 4 9 Accessories 43...

Страница 7: ...59 6 2 1 Assembly of the wires to PUSH IN terminals 59 6 2 2 Shield connection 60 6 2 3 D SUB sockets and plugs 60 6 3 Description of the terminals 61 6 3 1 Control terminal block X2A 61 6 3 1 1 External supply of the control board 62 6 3 1 2 Digital outputs 62 6 3 1 3 Temperature inputs 63 6 3 1 4 Analog inputs 63 6 3 1 5 Relay output 63 6 3 2 Control terminal block X2B 64 6 3 2 1 Digital inputs ...

Страница 8: ...ousing G 35 Figure 7 Mounting cutout for COMBIVERT P6 provided by customer 36 Figure 8 Dimensions and weight of the COMBIVERT P6 housing R 37 Figure 9 Mounting cutout for COMBIVERT P6 housing R provided by customer 38 Figure 10 Top view of housing G 39 Figure 11 Rear view of housing G 39 Figure 12 Front view of housing G 40 Figure 13 Side view of housing G 40 Figure 14 Top view of housing R 41 Fig...

Страница 9: ...ontrol cable 59 Figure 38 X2A pluggable terminal block with cage clamp terminals 61 Figure 39 External supply of the control board 62 Figure 40 Digital outputsDO0 DO7 62 Figure 41 Digital output DO8 62 Figure 42 Temperature inputs 63 Figure 43 Analog inputs 63 Figure 44 Relay output 63 Figure 45 X2B pluggable terminal block with cage clamp terminals 64 Figure 46 Digital inputs 64 Figure 47 Encoder...

Страница 10: ...vice classification 28 Table 6 Electromagnetic compatibility 28 Table 7 Electrical data 29 Table 8 Braking resistor 30 Table 9 Other inputs outputs of the power unit 30 Table 10 Shield connection rail 43 Table 11 Motor temperature monitoring with PTC KTY or Pt1000 52 Table 12 Function of the LED s LD1 LD4 58 Table 13 Wire end ferrules and stripping length 59 Table 14 Resolver specification 66 ...

Страница 11: ...y technology EN 61508 1 7 for the size of error probability 0V Earth potential free common point 1ph 1 phase mains 3ph 3 phase mains AC AC current or voltage AFE From 07 2019 AIC replaces the pre vious name AFE AFE filter From 07 2019 AIC filter replaces the previous name AFE filter AIC Active Infeed Converter AIC filter Filter for Active Infeed Converter Application The application is the intende...

Страница 12: ...or with 8 lines SCL Synchronous sensorless closed loop SELV Safety Extra Low Voltage 60V SIL The safety integrity level is a measu re for quantifying the risk reduction Term used in the safety technology EN 61508 1 7 SS1 Safety function Safe stop 1 in ac cordance with IEC 61800 5 2 SSI Synchronous serial interface for encoder STO Safety function Safe Torque Off in accordance with IEC 61800 5 2 TTL...

Страница 13: ...ts IEC 60664 1 EN60721 3 1 Classification of environmental conditions Part 3 1 Classification of groups of environmental parameters and their severities Section 1 Storage IEC 60721 3 1 German version EN 60721 3 1 EN60721 3 2 Classification of environmental conditions Part 3 Classification of groups of environmental parameters and their severities Section 2 Transportation and handling IEC 104 670 C...

Страница 14: ...tic interference suppression Part 1 Generic specification IEC 60939 1 2010 German version EN 60939 1 2010 DIN VDE 0100 729 Low voltage electrical installations Part 7 729 Requirements for special installations or locations Operating or maintenance gangways IEC 60364 7 729 2007 modified German implementation HD 60364 7 729 2009 DNVGL CG 0339 Environmental test specification for electrical electroni...

Страница 15: ...e product in the environment of aggressive and or conductive liquids or gases in areas with direct sunlight outside the specified environmental conditions 1 Basic Safety Instructions The COMBIVERT is designed and constructed in accordance with state of the art tech nology and the recognized safety rules and regulations However the use of such de vices may cause functional hazards for life and limb...

Страница 16: ... mechanical defects Do not allow moisture or mist to penetrate the unit Avoid dust permeating the device Allow for sufficient heat dissipation if installed in a dust proof housing Note installation position and minimum distances to surrounding elements Do not cover the ventilation openings Mount the drive controller according to the specified degree of protection Make sure that no small parts fall...

Страница 17: ...ay be continued on the device If personal protection is required install suitable protective devices for drive controllers Never bridge upstream protective devices not even for test purposes Connect the protective earth conductor always to drive controller and motor Install all required covers and protective devices for operation The control cabinet shall be kept closed during operation Residual c...

Страница 18: ... by the equi potential line Failure to comply can result in the components being destroyed by equalizing currents If personnel protection is required during installation of the system suitable protective devices must be used for drive controllers www keb de fileadmin media Techinfo dr tn ti_dr_tn rcd 00008_en pdf Installations which include drive controller shall be equipped with additional contro...

Страница 19: ...00 V is permitted if all connections in the power section grid connected potential are bridged with each other and all control connections are bridged with PE The insulation resist ance of each product can be found in the technical data 1 5 Start up and operation The drive controller must not be started until it is determined that the installation com plies with the machine directive Account is to...

Страница 20: ...up Clean drive controller from dirt and dust deposits Pay attention especially to cool ing fins and protective grid of the fans Examine and clean extracted air filter and cooling air filter of the control cabinet Check the function of the fans of the drive controller The fans must be replaced in case of audible vibrations or squeak 1 7 Repair In case of malfunction unusual noises or smells inform ...

Страница 21: ...e return point can be taken from the list below Shipping costs are paid by the customer Thereupon the devices will be professionally recycled and disposed The entry numbers are listed country specific in the following table The corresponding KEB return addresses can be found on our website Withdrawal by WEEE Reg No Keyword Austria KEB Automation GmbH ERA 51976 Stichwort Rücknahme WEEE France RÉCYL...

Страница 22: ...be observed depending on the version 2 1 Specified application The COMBIVERT is used exclusively for the control and regulation of three phase mo tors or DC motors It is intended for installation in wind turbines Technical data and information for connection conditions shall be taken from the type plate and from the instruction manual and must be strictly observed The used semiconductors and compo...

Страница 23: ...oring with PTC KTY or Pt1000 software dependent A complete PLC Digital inputs and outputs relay output potential free for safety chain Pt100 inputs Fieldbus interface Integrated EMC filter Wide operating temperature range High vibration resistance Through panel mounting heat sink Temperature controlled fans monitored and easily replaceable Special functions for the pitch application Freely program...

Страница 24: ...ation protection Humidity sensor mounting orientation sensor analog inputs Fieldbus interface CANopen ProfiBus Interbus PROFINET POWERLINK EtherCAT Fan rotation axes either in the X Y or Z direction to match with the mounting ori entation Extended pitch library for the built in PLC with the following function blocks Reaction on Grid Loss LVRT Monitoring of ultracapacitors Monitoring of batteries M...

Страница 25: ...ng frequency software current limit Overcurrent 3 3ph 400VAC 4kHz 200 240 C 3ph 400VAC 2kHz 230 276 D 3ph 400VAC 4 kHz 292 350 Y 3ph 400VAC Customer special units Housing G R Braking resistor motor type Braking resistor Motor type 1 external AC 2 12Ω 18 19P6 5Ω 23P6 AC 4 10Ω AC 9 external DC A 12Ω DC B 10Ω DC Control type G without sensors humidity mounting orientation analog inputs H with sensors...

Страница 26: ...0721 3 3 3K3 Place 18P6 19P6 23P6 At the heat sink 30 60 C 30 55 C 30 50 C In the cabinet 30 70 C 30 65 C 30 60 C Relative humidity EN 60721 3 3 3K3 5 85 without condensation Protection degree EN 60529 IP20 Inner part cabinet side Protection against foreign material ø12 5mm No protection against water Non conductive pollution occasional conden sation when PDS is out of service IP54 Through panel m...

Страница 27: ...on Standard Class Descriptions Vibration limits EN 60721 3 3 3M4 Vibration amplitude 3 0mm 2 9Hz Acceleration amplitude 10m s 9 200Hz EN 61800 5 1 Vibration amplitude 0 075mm 10 57Hz Acceleration amplitude 10m s 57 150Hz EN 61373 Railway Germ Lloyd 7 2 Shock limits EN 60721 3 3 3M4 100m s 11 ms Table 3 Mechanical ambient conditions 1 Not tested 3 1 3 Chemical mechanical active substances Storage S...

Страница 28: ...4 4 4kV Surge Power ports EN 61000 4 5 1kV 2kV Phase phase Phase ground Conducted disturbances induced by radio frequency fields EN 61000 4 6 10V 0 15 80MHz Electromagnetic fields EN 61000 4 3 Standard Safety 10V m 3V m 1V m 20V m 10V m 5V m 80MHz 1GHz 1 2GHz 2 2 7 6 GHz Voltage fluctuations voltage dips 2 EN 61000 2 1 EN 61000 4 34 15 10 Class 3 Frequency changes 2 EN 61000 2 4 2 Voltage deviatio...

Страница 29: ...ency fN Hz 47 62 45 65 Output voltage Uout V 3AC 0 Uin 0 1 3 Uin 3AC 0 Uin Output voltage at DC backup power supply Uout V 3AC 0 Uin_dc 2 0 Uin_dc 3AC 0 Uin_dc 2 Output frequency fout Hz 0 200 Insulation resistance Udc 500 V Riso MΩ 0 5 1 1 Table 7 Electrical data 1 Device version for DC motors 2 5 Type code 2 In continuous operation the rated output power the drive controller must not be exceeded...

Страница 30: ...every 120 s This data applies to devices manufactured since 2019 Restriction Customer specific devices Y in the 8th position of the material number or Rev 0A after the material number can be equipped with other braking resistors 3 2 2 Other inputs outputs of the power unit Inverter size 18 19 19 DC 1 23 Max charging current of the energy storage Ichrg A 5 10 Max charging voltage of the energy stor...

Страница 31: ...ime depending on the overload for AC motors 3 3 1 AC Motor 18 19 23P6 3 3 1 1 Overload function OL The OL function protects the drive controller against permanent overload Depending on the cooling long term operation in the overload range can lead to the ERROR overheat powermodules which trips the drive before the OL function responds The following graphic shows the tripping time as a function of ...

Страница 32: ...e output fre quency Depending on the setting of parameter is14 if the output current is exceeded the error E OL2 is triggered or the output current is limited Output current in A 0 20 40 60 80 100 120 0 10 20 Output frequency in Hz Legend 19P6 2kHz switching frequency 18P6 4kHz switching frequency Figure 2 Output current depending on the output frequency 18 19P6 ...

Страница 33: ...tput fre quency Depending on the setting of parameter is14 if the output current is exceeded the error E OL2 is triggered or the output current is limited Output current in A 0 50 100 150 200 250 300 350 0 10 20 Output frequency in Hz Legend 23P6 2kHz switching frequency 23P6 4kHz switching frequency Figure 3 Output current depending on the output frequency 23P6 ...

Страница 34: ... time depending on the output current at DC motors 3 3 2 2 Maximum output voltage The maximum output voltage depending on the output current is shown in the following characteristic The output voltage cannot be higher than 1 3 times of the input voltage Uin Output voltage in V 0 100 200 300 400 500 600 50 60 70 80 90 100 110 120 Output current in A Figure 5 Output voltage depending on the output c...

Страница 35: ...5 Dimensions and weights 3 4 Dimensions and weights 3 4 1 Housing G for M6 gasket Y X Z Housing G Weight 16 kg Dimensions All dimensions in mm Figure 6 Dimensions and weight of the COMBIVERT P6 housing G ...

Страница 36: ...bend Together with the rubber seal of the P6 protection class IP54 is maintained If the ma terial thickness exceeds 8 mm 18 19P6 or 14 mm 23P6 the P6 must be removed from the cabinet prior to replacing the heatsink fan NOTICE Observe fan direction The installation of the drive controller in the control cabinet and its in stallation in the wind turbine must be carried out such that the fan axis of ...

Страница 37: ... weights 3 4 3 Housing R for M8 gasket Y X Z Housing R Weight 47 kg external braking resistor 50 kg internal braking resistor Dimensions All dimensions in mm Figure 8 Dimensions and weight of the COMBIVERT P6 housing R ...

Страница 38: ...ot bend Together with the rubber seal of the P6 protection class IP54 is maintained If the ma terial thickness exceeds 8 mm 18 19P6 or 14 mm 23P6 the P6 must be removed from the cabinet prior to replacing the heatsink fan NOTICE Observe fan direction The installation of the drive controller in the control cabinet and its in stallation in the wind turbine must be carried out such that the fan axis ...

Страница 39: ... X2B 6 Shield connection rail strain relief 7 Ethernet interface for COMBIVIS COMBIVIS studio 6 only X6B 8 Rating plate 9 Fieldbus interface X6C 10 Interior fan Z direction or cover Figure 10 Top view of housing G 4 2 Rear view of housing G No Function Name 11 Connection for external braking resistor X1A 12 Mains input 13 Heater input 14 Heat sink fan Y direction or cover Figure 11 Rear view of ho...

Страница 40: ...19 Connection for batteries ultraca pacitors 20 Motor connection X1B 21 Connections for functional protec tion earth or attachment for optional shield connection rail 22 Through panel mounting heat sink with braking resistors Figure 12 Front view of housing G 4 4 Side views of housing G 23 No Function Name 23 Heat sink fan X direction or cover 24 Interior fan X direc tion or cover Figure 13 Side v...

Страница 41: ...ail strain relief 8 Ethernet interface for COMBIVIS COMBIVIS studio 6 only X6B 9 Fieldbus interface X6C 10 Rating plate 11 Interior fan Z direction or cover Figure 14 Top view of housing R 4 6 Rear view of housing R No Function Name 12 Mains input X1A 13 Air outlet or cover 14 Connection for external braking resistor X1A 15 Heater input 16 Through panel mounting heat sink with braking resistors Fi...

Страница 42: ...ction 20 Encoder inputs X3A X3B 21 Interior fan Y direction or cover 22 Connections for functional protec tion earth respectively attachment for optional shield connection rail 23 Heat sink fan Y direction or cover Figure 16 Front view of housing R 4 8 Side views of housing R No Function Name 24 Heat sink fan X direction or cover 25 Interior fan X direc tion or cover Figure 17 Side views of housin...

Страница 43: ...ilable shield connection clamps for rails 3x10mm can be used The Shield connection clamps screw or spring type must match the to cable diameter and are therefore not included Figure 18 Shield connection rail housing G Figure 19 Shield connection rail housing R Accessory Housing Material number Shield connection rail G 00P6ZGG 0002 R 00P6ZGR 0002 Table 10 Shield connection rail ...

Страница 44: ... Mains input 3 phase 0 75 16 1 18 RB RB External braking resistor optional 0 75 16 1 18 H1 H2 Input for heating 400 V optional 0 25 6 15 Terminals Function Screw connection Depth of thread in mm Tightening torque in Nm PE Protective earth 4xM6 10 4 8 Figure 20 Terminal block X1A size 18 19 1 Ferrules with plastic collar only up to 10 mm2 ...

Страница 45: ...ion for batteries ultracaps B B Output for brake DC 24 V 0 25 6 15 T1 T2 Input for temperature sensor HB HB Output for high voltage brake DC 50 300V optional BTM Measuring input DC voltage measurement Terminals Function Screw connection Depth of thread in mm Tightening torque in Nm PE Protective earth 4xM6 10 4 8 Figure 21 Terminal block X1B size 18 19 1 Ferrules with plastic collar only up to 10 ...

Страница 46: ...mm 18 for 35 50mm 20 RB RB External braking resistor optional 0 75 16 2 18 H1 H2 Input for heating 400 V optional 0 25 6 15 Terminals Function Screw connec tion Depth of thread in mm Tightening torque in Nm PE Protective earth 4xM8 15 5 10 Figure 22 Terminal block X1A size 23 1 10mm2 only with wire end ferrule 2 Ferrules with plastic collar only up to 10 mm2 ...

Страница 47: ...onnection for batteries ultracaps 24V 0V DC 24 V output 0 25 6 15 BTM0 BTM5 Measuring inputs DC voltage measurement HB HB Output for high voltage brake DC 50 300 V T1 T2 Input for temperature sensor Terminals Function Screw connec tion Depth of thread in mm Tightening torque in Nm PE Protective earth 4xM8 15 5 10 Figure 23 Terminal block X1B size 23 1 10mm2 only with wire end ferrule ...

Страница 48: ...ry X Connecting the cables Push cable into the round slot that no wire end ferrule wire can be seen from the outside In the case of small cable cross sections first press into the rectangular opening with a narrow slotted screwdriver to open the spring Cable is locked automatically Check if the cable is clamped by pulling it back slightly Disconnecting the cables Push into the rectangular opening ...

Страница 49: ...5 3 Terminal block X1A size 23 and 5 4 Terminal block X1B size 23 Use wire end ferrules if necessary Place the stripped area or wire end ferrule on the marked surface Insert a screwdriver into the opening shown and lever down The terminal locks The cable is clamped Figure 25 Orange terminals ...

Страница 50: ...ng on application DR Mains choke recommended required for functional safety and size 23 PE Protective earth Figure 26 Mains connection For 18 19P6 the use of a mains choke is recommended If using functional safety of the P6 in the application safety run with PL d according to EN ISO 13849 1 a mains choke e g 13Z1B04 1000 19Z1B04 1000 is required For 23P6 a mains choke e g 16Z1B04 1000 21Z1B04 1000...

Страница 51: ...r 5 7 2 DC motor connection 19P6 DC only A shunt series or compound motor can be connected An eventually required rectifier for the series winding is not included in the scope of delivery Connection of encoder feedback 6 3 3 Encoder interfaces Terminal block X1B U F2 F2 V W A1 F1 A2 PE T1 T2 Name Function F2 V Output for DC motor field circuit U W Output for DC motor armature circuit T1 T2 Connect...

Страница 52: ...d 1 65 4kΩ tripping resistance undefined 4kΩ PTC open 4 Pt1000 from Drive Unit Firmware 2 7 0 11 and Power Unit Firmware 2 4 0 13 330Ω Short circuit 843Ω 40 C 1000Ω 0 C 1385Ω 100 C 1759Ω 200 C 1800Ω Open circuit Table 11 Motor temperature monitoring with PTC KTY or Pt1000 NOTICE Faults and malfunctions KTY PTC or Pt1000 cable inside the motor cable only permissible with double shielding Do not lay...

Страница 53: ...brake Output for direct control of a high voltage brake with a rated voltage of Udc 50 300V Voltage and current can be parameterised and monitored via software Terminal block X1B at 18 19P6 HB HB Udc 50 300V Name Function HB Free wheeling diode is internally available HB Figure 31 Connection of a high voltage brake option for 18 19P6 Terminal block X1B at 23P6 HB HB Udc 50 300V Name Function HB Fr...

Страница 54: ...tion 10 Bit evaluation in customer PLC program BTM0 BTM5 23P6 6 additional inputs for DC voltage measurement against BT Measuring range 0 500V Ri 1000kΩ Resolution 10 Bit evaluation in customer PLC program F6 F7 Fuses recommended to protect energy storage and cabling Figure 33 Connection of energy storages NOTICE Damage at the switchgear There is no internal inrush current limiting at terminals BT...

Страница 55: ...e risk of fire 5 11 Connection of the internal heating Terminal block X1A P6 F4 F5 PE L2 L1 H2 H1 K2 Name Function H1 H2 Heater input 400V Option K2 Heater contactor F4 F5 Fuses Fuse type gG or miniature circuit breaker characteristic B or C 18 19P6 1A 23P6 1 6A PE Protective earth Figure 34 Connection of the internal heating NOTICE Damage by overvoltages Overvoltage protection must be installed i...

Страница 56: ...block X1B 24V 0V Udc 24V Name Function 24V 24 V output to supply external components buffered from the energy storage This output is not switched by the 23P6 software it is only monitored for short circuits overloads 0V Figure 35 Connection of the 24V output 23P6 only ...

Страница 57: ...r switch X2A Digital outputs Relay output Pt100 inputs ext 24V supply analog inputs option X2B Digital inputs X3A Encoder feedback channel 1 e g for motor X3B Encoder feedback channel 2 e g for rotor blade X6A Diagnostic interface RS232 for COMBIVIS X6B Ethernet interface for COMBIVIS COMBIVIS Studio 6 X6C Fieldbus interface Figure 36 Description of the indicators and controls ...

Страница 58: ...gram stopped or not available On PLC program in run mode LED4 Inverter status Off Drive controller part defective or no program On OK 24 V control voltage available Flashing 1Hz Error in the drive controller part Exact error cause can be determined via COMBIVIS Table 12 Function of the LED s LD1 LD4 6 1 2 Address selector switch S1 The function is defined in the customer PLC program 6 1 3 Real tim...

Страница 59: ...e wire or fine wire without wire end ferrule 10 12 mm Table 13 Wire end ferrules and stripping length KEB generally recommends the use of wire end ferrules in industrial environ ments Front view terminal block 18 a b a Pusher b Wire hole Figure 37 Assembly of the control cable Press pusher by hand Insert connecting wires into the respective hole that no single wires can be seen from the outside or...

Страница 60: ...re available for strain relief shield connection of the control cables Commercially available shield connection clamps screw or spring type of suitable size or cable ties can be used on them 6 2 3 D SUB sockets and plugs All D SUB connectors have screw sockets with UNC 4 40 thread tightening torque 0 4Nm ...

Страница 61: ...V supply Digital output 2A DO 8 34 33 0V Reference potential for digi tal outputs Digital output 250 mA each DO 7 32 31 0V DO 6 30 29 0V DO 5 28 27 0V DO 4 26 25 0V DO 3 24 23 0V DO 2 22 21 0V DO 1 20 19 0V DO 0 18 17 0V Pt100 inputs R3 16 15 R3 Pt100 inputs R2 14 13 R2 R1 12 11 R1 R0 10 9 R0 Analog inputs Option AI 1 8 7 AI 1 Analog inputs Option AI 0 6 5 AI 0 Analog ground COM 4 3 COM Analog gro...

Страница 62: ... load currents at X2B 1 3 31 load currents at X3A and X3B Figure 39 External supply of the control board 6 3 1 2 Digital outputs All outputs are short circuit proof They are suitable for inductive loads without free wheel ing diode up to 300 mJ max The sum of the load currents at the 24V outputs of the control card DO0 DO8 X2B 1 3 31 and X3A und X3B must not exceed 3 4A DO 0 7 0V IL_max Terminals ...

Страница 63: ...ted 5 7 3 Motor temperature detection 6 3 1 4 Analog inputs The analog inputs are optional AI0 AI1 AI0 AI1 I Terminals Differential inputs X2A 6 8 AI0 AI1 AI 0 AI 1 X2A 5 7 AI0 AI1 Specification Resolution U I adjustable 0 10V Ri 55kΩ 0 20mA Ri 250Ω 4 20mA Ri 250Ω 11 Bit sign Figure 43 Analog inputs 6 3 1 5 Relay output RLA RLC Terminals Output X2A 1 2 RLA RLC Specification Udc Max 30V 0 01 1A Max...

Страница 64: ...4V DI 10 22 21 24V DI 9 20 19 24V DI 8 18 17 24V DI 7 16 15 24V DI 6 14 13 24V DI 5 12 11 24V DI 4 10 9 24V DI 3 8 7 24V DI 2 6 5 24V DI 1 4 3 24V Control release DI 0 2 1 24V Figure 45 X2B pluggable terminal block with cage clamp terminals 6 3 2 1 Digital inputs The digital inputs are specified in accordance with IEC61131 2 Type 3 All 24V terminals together are short circuit protected 250mA 24V D...

Страница 65: ...3 12 11 PIN Incremental encoder TTL Resolver 1 B Differential signal to B 2 A Differential signal to A 3 SIN Sinus signal low 4 COS Cosinus signal low 5 REF Exciter voltage low 6 B Input channel B 7 A Input channel A 8 SIN Sinus signal high 9 COS Cosinus signal high 10 REF Exciter voltage high 11 N Input zero track 12 5 24V Voltage output parameterizable by ec15 13 COM Reference potential 14 COM R...

Страница 66: ...ver connection KEB signal names are used in the above table They match with KEB motors and KEB cables If connecting third party motors other definitions of the signal names are often used which can result in a reverse rotational direction Connection instructions upon re quest Resolver specification Number of poles 2 pole Tamagawa calls these 1X BRX Excitation voltage 2 55VRMS current consumption m...

Страница 67: ...tential COM Reference potential Housing GND Shielding of the encoder cable Housing is connected internally to the drive controller PE Figure 49 Pin assignment encoder channel 2 X3B 6 3 3 3 Encoder cable General information on connecting encoder cables Use encoder cable double shielded and twisted in pairs Connect outside shield to GND at both ends At the drive controller end connect outside shield...

Страница 68: ...ol variants library SysCom X6A Name Description Socket D SUB 9 1 PGM Don t connect 5 4 3 2 1 9 8 7 6 2 TxD Transmission signal RS232 3 RxD Receive signal RS232 4 RxD A Receive signal RS485 A 5 RxD B Receive signal RS485 B 6 PGM Don t connect 7 DGND Data reference potential 8 TxD A Transmission signal RS485 A 9 TxD B Transmission signal RS485 B Housing GND Housing is connected internally to the dri...

Страница 69: ...y UDP with KEB FTP file transfer protocol writing only with application password Furthermore other ports of this interface can be accessed via the IEC control program The interface supports automatic polarity detection Auto Crossover and automatic speed detection adjustable by parameter Et15 Connection to programming system A correct adjustment is important for the programming system connection Th...

Страница 70: ... Reserved Housing High resistance earthed LED Signal Light pattern Meaning LD5 Ready On Ready for operation Off Not ready for operation LD6 Data On Data are transmitted by the PROFIBUS Off No data transmission Figure 53 PROFIBUS DP interface 6 3 6 2 CAN Bus SubD 9 connector male PIN Signal Description 5 4 3 2 1 9 8 7 6 1 Reserved Not connected here 2 CAN_L CAN Bus signal dominant low 3 CAN_GND Not...

Страница 71: ...nnel B Output 24V 23P6 only Relay Output Analogue Inputs reference potential X2A 3 4 Pt100 Inputs Digital In Outputs reference potential X2A 17 19 21 33 Brake 24 V 18 19P6 only Power part Control part 24 V ext in reference potential X2A 35 Brake 50 300 V Motor temperature measurement Heater RB Brake Chopper X1B BT X1A RB X1A RB No insulation Functional insulation Basic insulation Safe insulation p...

Страница 72: ...of the digital inputs and outputs I_max 250mA I_max 250mA I_max 250mA I_max 250mA I_max 2A Digital outputs Digital inputs Internal SMPS 24 V DC supplied from DC link Figure 56 Supply of the digital inputs and outputs Load Load Load Load ...

Страница 73: ...ith IEC 61800 5 1 Use When installed in the final use equipment the following are among the consid erations to be made Short Circuit and Breakdown of Component testing was conducted in normal mode and stored energy mode with the following external ultracapacitor modules and external fuses Part Manufacturer Type Cat No Min Max Capacitance Max Voltage Ultra Capacitors Maxwell BBBG2 MH26456 160V 6F M...

Страница 74: ...ctrical Code Part I LA PROTECTION INTÉGRÉE CONTRE LES COURTSCIRCUITS N ASSURE PAS LA PROTECTION DE LA DÉRIVATION LA PROTECTION DE LA DÉRIVA TION DOIT ÊTRE EXÉCUTÉE CONFORMÉMENT AU CODE CANADIEN DE L ÉLECTRICITÉ PREMIÈRE PARTIE For installations according to Canadian National Standard C22 2 No 274 13 Control Circuit Overcurrent Protection Required Internal Overload Protection Operates prior to reac...

Страница 75: ...on and information for construction and development Input fuses in accordance with UL Programming manual for control and power unit Motor configurator for selecting the right drive controller as well as for creating downloads for parameterizing the drive controller Approvals and approbations Declaration of conformity CE TÜV certificate FS certification Others COMBIVIS the software for comfortable ...

Страница 76: ...coder interfaces inserted 1C 2012 04 Notes for the seal at the heat sink inserted 00 2015 01 Complete revision Changeover to documents management 20095484 01 2019 10 For internal use only changeover to new KEB CI optics extension by device size 23 02 2022 06 Extension of detailed technical data for device size 23 preciseing technical data for device size 18 19 complete editorial revision ...

Страница 77: ...08 0074 Japan Tel 81 33 445 8515 Fax 81 33 445 8215 E Mail info keb jp Internet www keb jp MORE KEB PARTNERS WORLDWIDE www keb de contact contact worldwide P R China KEB Power Transmission Technology Shanghai Co Ltd No 435 QianPu Road Chedun Town Songjiang District 201611 Shanghai P R China Tel 86 21 37746688 Fax 86 21 37746600 E Mail info keb cn Internet www keb cn Poland KEB Automation KG Tel 48...

Страница 78: ...Automation with Drive www keb de KEB Automation KG Suedstrasse 38 32683 Barntrup Tel 49 5263 401 0 E Mail info keb de ...

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