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4.5.2 Wiring of the brake control card to the inverter

Overview for wiring of the brake control card

Description

The three mains phases are connected to input ter-

minal X1D of the brake control card. The three mains

phases must be connected from terminal X1E of the

brake control card to terminal X1A of the frequency

inverter. The control lines must be connected from

the inverter terminal X2A pin 14, 15 to the terminal

block X2C of the brake control card. The brake must

be connected to terminals HB+ and HB-.

Figure 15: Wiring of the brake control card

Attention

Destruction of the brake !

►

The digital output 1 has a changed factory setting at the G6M with

brake control. The digital output 1 is switching at 4Hz.

►

The brake must be designed for 205 Vdc / 0.5 A!

4.5.3 brake connection terminals Hb+ / Hb-

HB+

HB-

Name

Description

HB +

Direct control of a
brake

HB -

Function earth

Figure 16: Terminals HB+ / HB-

4.5.4 Line terminal strip X1D / X1E

X1D / X1E

Name

function

cross-section

Tightening torque

L1, L2, L3

Mains connection

3-phase

0.2…2.5 mm²

AWG 24...12

0.5…0.6 A

5…7 lb-inch

Figure 17: Line terminal strip X1D / X1E

Alternatively, it is possible that terminal X1E is not assembled and the lines for

the three mains phases are directly soldered on the brake control card

Содержание COMBIVERT G6M

Страница 1: ...COMBIVERT G6M INSTRUCTIONS FOR USE INSTALLATION MOTOR INVERTER Translation of the original manual Document 20167946 EN 00 ...

Страница 2: ......

Страница 3: ...y in case of non observance of this safety instruction WARNING Dangerous situation which may cause death or serious injury in case of non observance of this safety instruction CAUTION Dangerous situation which may cause minor injury in case of non ob servance of this safety instruction NOTICE Situation which can cause damage to property in case of non obser vance RESTRICTION Is used when certain c...

Страница 4: ...rget products is beyond of our control and therefore exclusively the responsibility of the machine manufacturer system integrator or customer The information contained in the technical documentation as well as any user specific advice in spoken and written and through tests are made to best of our knowledge and information about the application However they are considered for information only with...

Страница 5: ... converter standards refer directly 11 Standards that are used in the environment of the drive converter 12 1 Basic Safety Instructions 13 1 1 Target group 13 1 2 Transport storage and proper use 13 1 3 Installation 14 1 4 Electrical connection 15 1 4 1 EMC compatible installation 16 1 4 2 Voltage test 16 1 4 3 Insulation measurement 16 1 5 Start up and operation 17 1 6 Maintenance 18 1 7 Repair 1...

Страница 6: ...ction of the Power Unit 33 4 2 1 AC supply 230V 1 phase 33 4 2 2 AC supply 400V 3 phase 34 4 2 3 Line terminal strip X1A 34 4 2 4 Cross section of the supply cable 35 4 3 Connection of the motor 35 4 3 1 Motor cable cross section 35 4 3 2 Connection of the motor 35 4 3 3 Terminal strip X1B motor connection 36 4 3 4 Wiring of the motor 36 4 4 Connection of a braking resistor 37 4 4 1 Terminal strip...

Страница 7: ...7 Table of Contents 5 Certification 42 5 1 Certification 42 5 1 1 CE Marking 42 5 1 2 UL certifications 42 5 2 Further informations and documentation 42 ...

Страница 8: ...10 Terminal block X1B 36 Figure 11 Wiring of the motor 36 Figure 12 Terminal block X1B 37 Figure 13 Wiring of an intrinsically safe braking resistor 37 Figure 14 Brake control card 38 Figure 15 Wiring of the brake control card 39 Figure 16 Terminals HB HB 39 Figure 17 Line terminal strip X1D X1E 39 Figure 18 Temperature detection 40 Figure 19 Terminal block X1C 41 Figure 20 Wiring example in the P...

Страница 9: ...orless closed loop SELV Safety Extra Low Voltage 60V SF filter Sine wave filter 0V Earth potential free common point 1ph 1 phase mains 3ph 3 phase mains AC AC current or voltage AFE Active Front End AFE filter Filter for the AFE device ASCL Asynchronous sensorless closed loop Auto motor ident Automatically motor identification calibration of resistance and induc tance AW heat ex changer Air water ...

Страница 10: ...technology EN 61508 1 7 SS1 Safety function Safe stop 1 in ac cordance with IEC 61800 5 2 SSI Synchronous serial interface for encoder STO Safety function Safe Torque Off in accordance with IEC 61800 5 2 TTL Incremental signal with an output voltage up to 5V USB Universal serial bus VARAN Real time Ethernet bus system ...

Страница 11: ...Insulation coordination for equipment within low voltage systems Part 1 Princi ples requirements and tests IEC 60664 1 EN60721 3 1 Classification of environmental conditions Part 3 1 Classification of groups of environmental parameters and their severities Section 1 Storage IEC 60721 3 1 German version EN 60721 3 1 EN60721 3 2 Classification of environmental conditions Part 3 Classification of gro...

Страница 12: ... related parts of control systems Part 1 General principles for design ISO13849 1 German version EN ISO 13849 1 Standards that are used in the environment of the drive converter EN60204 1 Safety of machinery electrical equipment of machines Part 1 General require ments VDE0113 1 IEC44 709 CDV DINIEC60364 5 54 Low voltage electrical installations Part 5 54 Selection and erection of electrical equip...

Страница 13: ...nual is determined exclusively for electrical personnel Electrical per sonnel for the purpose of this instruction manual must have the following qualifications Knowledge and understanding of the safety instructions Skills for installation and assembly Start up and operation of the product Understanding of the function in the used machine Detection of hazards and risks of the electrical drive techn...

Страница 14: ...components are bent and or isolation distances are changed The device must not be put into operation in case of mechanical defects Non compliance with the applicable standards Do not allow moisture or mist to penetrate the unit Avoid dust permeating the device Allow for sufficient heat dissipation if installed in a dust proof housing Note installation position and minimum distances to surrounding ...

Страница 15: ...uirements Cable cross sections and fuses must be dimensioned by the user accordly to the specified minimum maximum values for the opperation Drive converters are only intended for permanent connection Cross sections of pro tective earth conductors should be interpreted in accordance with DIN IEC 60364 5 54 Connection of the drive converter is only permissible on symmetrical networks with a maximum...

Страница 16: ...stallation or machine Notes on EMC compatible installation can be found here https www keb de fileadmin media Manuals emv 0000neb0000 pdf 1 4 2 Voltage test Testing with AC voltage in accordance with EN 60204 1 Chapter 18 4 may not be ex ecuted since there is danger for the power semiconductors in the drive converter Because of the noise suppression capacitors the test generator will immedi ately ...

Страница 17: ...it cool down During operation all covers and doors shall be kept closed Use only approved accessories for this device Never touch terminals busbars or cable ends Observe the following instructions if the drive converter for more than one year was not in operation before start up https www keb de fileadmin media Manuals knowledge 04_techinfo 00_ general ti_format_capacitors_0400_0001_gbr pdf Switch...

Страница 18: ...ssary Clean drive converter from dirt and dust deposits Pay attention especially to cool ing fins and protective grid of the fans Examine and clean extracted air filter and cooling air filter of the control cabinet Check the function of the fans of the drive converter The fan must be replaced in case of audible vibrations or squeak Make a visual leak test of the cooling circuit for water cooled in...

Страница 19: ...processing so called B2B devices Thus the marking does not occur with the symbol of the crossed out wheeled bin but by the word mark and the date of manufacture Unlike devices mainly used in private households these devices may not be disposed at the collection centres of public sector disposal organisations They must be disposed after the end of use in accordance with national applicable law to e...

Страница 20: ...26 ...

Страница 21: ...electrical systems or machines Technical data and information for connection conditions shall be taken from the type plate and from the instruction manual and must be strictly observed The used semiconductors and components of the KEB Automation KG are developed and dimensioned for the use in industrial products RESTRICTION If the KEB COMBIVERT F5 is used in machines which work under exceptional c...

Страница 22: ...ion at controlled three phase AC drives Internal filter following fieldbus systems are supported Analog Digital EtherCAT VARAN PROFINET IO Link oder CAN low switching losses by IGBT power unit COMBIVERT General protection functions of the COMBIVERT series against overcurrent overvoltage ground fault and overtemperature analog inputs and outputs digital inputs and outputs relay output potential fre...

Страница 23: ...stomer special version firmware hardware download Housing M Variants 3 internal filter with braking transistor without safety func tion STO Control type C Analog digital standard D CAN 2 E IO Link 3 F EtherCAT 4 H reserved I VARAN Series COMBIVERT G6 Inverter size 07 09 10 Table 1 Part code 1 Not valid at customer special version 2 CANopen is registered trademark of CAN in AUTOMATION International...

Страница 24: ... taken into con sideration Coolant inlet tem perature Air 5 40 C 10 45 C Water 5 40 C Relative humidity EN 60721 3 3 3K3 5 85 without condensation Version and degree of protec tion EN 60529 IP54 Protection against dust in hazardous quanti ties Protection against splash water on all sides Non conductive pollution occasional conden sation when PDS is out of service The degree of protection is obtain...

Страница 25: ...tion Standard Class Note Vibration limits EN 60721 3 3 3M4 Vibration amplitude 3 5mm 2 9Hz Acceleration amplitude 10m s 9 200Hz EN 61800 5 1 Vibration amplitude 0 075mm 10 57Hz Acceleration amplitude 10m s 57 150Hz Shock limit values EN 60721 3 3 3M4 100m s 11 ms Table 3 Mechanical ambient conditions Not tested 3 1 3 Chemical mechanical active substances Storage Standard Class Note Contamination G...

Страница 26: ...EN 61800 3 C2 Interference immunity Standard Level Note Static discharges EN 61000 4 2 8kV 4kV AD air discharge CD contact discharge Burst Ports for process measurement control lines and signal interfaces EN 61000 4 4 1kV Burst Power ports EN 61000 4 4 2kV Surge Power ports EN 61000 4 5 1kV 2kV Phase phase Phase ground Immunity to conducted distur bances induced by radio fre quency fields EN 61000...

Страница 27: ...z 6Hz at fS 8kHz 1 IMax_Out 100 180 100 150 Max heat sink temperature THS C 90 Temperature for derating the switching frequency 4 Tdr C 85 Temperature for uprating the switching frequency 4 Tur C 80 Max braking current IB_max A 7 5 Min brake resistance value RB_min Ω 56 DC switch off level Error Under potential UUP V 216 DC switch off level Error Over potential UOP V 400 Insulating resistance R MΩ...

Страница 28: ... 100 180 Maximum current 0Hz 6Hz at fS 8kHz 1 IMax_Out 100 180 100 150 85 150 Max heat sink temperature THS C 90 Temperature for derating the switching frequency 4 Tdr C 85 Temperature for uprating the switching frequency 4 Tur C 80 Max braking current IB_max A 7 Min brake resistance value RB_min Ω 120 DC switch off level Error Under potential UUP V 240 DC switch off level Error Over potential UOP...

Страница 29: ...diate circuit The use of mains chokes can increase the service life of the condensators to a considerable extent es pecially when connecting to hard power systems or when under permanent drive load continuous duty For continuous duty S1 drives with a medium duty of 60 KEB provided the use of mains chokes with a terminal voltage Uk of 4 The term hard power system means that the nodal point power SN...

Страница 30: ...ing on the switching frequency 3 5 Overload characteristic 30 60 90 120 150 180 210 240 270 300 0 105 110 115 120 125 130 135 140 145 150 160 170 180 190 200 210 220 IN in t in s Figure 2 Overload characteristic On exceeding a load of 105 the overload integrator starts When falling below the integrator counts backwards If the integrator achieves the overload characteristic that corresponds to the ...

Страница 31: ...3 6 Mechanical Installation 3 6 1 Dimensions and weight with braking resistor 146 147 4 270 50 75 86 73 Ø 5 5 92 75 185 5 203 4 Weight in kg 5 0 Figure 3 Dimension and weights of the G6M 30 ...

Страница 32: ...3 6 2 Dimensions of the PG cable glands 5 2 1 3 4 6 No Thread sizes 1 M25 x 1 5 2 M16 x 1 5 3 M16 x 1 5 4 M16 x 1 5 5 M16 x 1 5 6 M20 x 1 5 Figure 4 Overview of the PG cable glands 31 ...

Страница 33: ...terminal strip 32 pole 5 Type plate 6 LED1 Inverter state if without keyboard display Figure 5 Overview of the COMBIVERT G6M 7 8 9 No Name Description 7 X1C Temperature monitoring Connection for external PTC or temperature switch 8 X1B Terminal block for three phase motor and braking resistor 9 PE Protective earth at connection to protective earth each terminal may be assigned only once Figure 6 T...

Страница 34: ...y connected to the termi nal box not over the mounting plate 4 2 1 AC supply 230V 1 phase L1 N L1 U V W PE N T1 T2 PE PE No Type Description 1 Mains voltage 1 phase 230VAC Mains form TN TT IT Personal protection RCMA with separator or RCD type B Earth leakage monitor 2 Main fuses Type gG or MCCB 3 Mains contactor 4 Mains choke 07Z1B02 1000 or 09Z1B02 1000 5 KEB COMBIVERT G6 Figure 7 Connection of ...

Страница 35: ...ontactor 4 Mains choke optional 07Z1B02 1000 09Z1B02 1000 or 10Z1B04 1000 5 KEB COMBIVERT Figure 8 Connection of the mains supply 400VAC 3 phase 4 2 3 Line terminal strip X1A X1A Name Function Cross section Tightening torque L1 N Mains connection 1 phase 0 2 2 5mm AWG 24 12 0 5 0 6A 5 7lb inch L1 L2 L3 Mains connection 3 phase 0 2 2 5mm AWG 24 12 0 5 0 6A 5 7lb inch PE Connection for protec tive e...

Страница 36: ...e of the motor current the line length the type of the used cable observe the manufacturer s specifications as well as the ambient conditions such as bundling and temperature Also observe the electrical regulations applicable for the operation site 4 3 2 Connection of the motor Attention Incorrect behavior of the motor The connecting up instructions of the motor manufacturer are al ways generally ...

Страница 37: ... 24 12 0 5 0 6A 5 7lb inch PE Connection for protec tive earth Screw M4 1 3 Nm 11lb inch Figure 10 Terminal block X1B 4 3 4 Wiring of the motor L1 L2 L3 U V W PE U V W PE PE T1 T2 2 3 1 Legend 1 KEB COMBIVERT 2 Three phase motor 3 Temperature monitoring optional see chapter Temperature detection Figure 11 Wiring of the motor 36 ...

Страница 38: ...braking resistor X1B Name Function Cross section Tightening torque R Connection for braking resistor alternatively PB 0 2 2 5mm AWG 24 12 0 5 0 6A 5 7lb inch DC link PE Connection for protec tive earth Screw M4 1 3 Nm 11lb inch Figure 12 Terminal block X1B 4 4 2 Wiring of an intrinsically safe braking resistor X1B R U V W Only intrinsically safe braking resistors are permissible for this op eratio...

Страница 39: ...ew of the brake control card No Name Description 1 2 3 4 5 1 X2C Connection of the control lines 2 X1E Output terminal cable for the three mains phases 3 X1D Input terminal for the three mains phases 4 HB Connection for the brake 5 HB Connection for the brake Figure 14 Brake control card 38 ...

Страница 40: ...ring of the brake control card Attention Destruction of the brake The digital output1 has a changed factory setting at the G6M with brake control The digital output1 is switching at 4Hz The brake must be designed for 205Vdc 0 5A 4 5 3 Brake connection terminals HB HB HB HB Name Description HB Direct control of a brake HB Function earth Figure 16 Terminals HB HB 4 5 4 Line terminal strip X1D X1E X1...

Страница 41: ...owing table Function of T1 T2 Resistance Display ru46 Error warning PTC or temperature switch 750Ω T1 T2 closed 0 75 1 65kΩ reset resistance undefined 1 65 4kΩ tripping resistance 4kΩ T1 T2 open x Figure 18 Temperature detection The behaviour of the inverter in case of error warning is defined with param eter CP37 As standard the PTC input is deactivated An instruction for the activation can be fo...

Страница 42: ...b inch Figure 19 Terminal block X1C 4 6 3 Use of the temperature input in the PTC mode If the temperature input is operated in the PTC mode the user can provide all possibilities within the resistance range specified in chapter Temperature detection terminals T1 T2 Temperature sensor PTC e g at motor tem perature detection T1 T2 Figure 20 Wiring example in the PTC mode 41 ...

Страница 43: ...e EMC directive note EN 60204 1 5 1 2 UL certifications An UL certification is in preparation 5 2 Further informations and documentation You find supplementary manuals and instructions for the download under http www keb de Service Downloads Downloads General instructions EMC and safety instructions Manuals for control boards safety modules fieldbus modules etc Instruction and information for cons...

Страница 44: ...33500790 E Mail info keb it Internet www keb it Japan KEB Japan Ltd 15 16 2 Chome Takanawa Minato ku Tokyo 108 0074 Japan Tel 81 33 445 8515 Fax 81 33 445 8215 E Mail info keb jp Internet www keb jp P R China KEB Power Transmission Technology Shanghai Co Ltd No 435 QianPu Road Chedun Town Songjiang District 201611 Shanghai P R China Tel 86 21 37746688 Fax 86 21 37746600 E Mail info keb cn Internet...

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