Keating Of Chicago SERIES 2006 Скачать руководство пользователя

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Users Manual

INSTANT RECOVERY

ELECTRIC FRYER

SERIES 2006

READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE.

Keep this manual for training new personnel.

INTRODUCTION

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

STANDARD FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

MODEL VARIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

INSTALLATION

DAMAGE DURING SHIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

DROP-IN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

POSITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

LEVELING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

RESTRAINING DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

WIRE SIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

OPERATING THE FRYER

FILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

MELTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

COOKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

DRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7

CLEANING AND BOIL-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8

ELECTRONIC TIMERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

MAINTENANCE

WARRANTY REPAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

OIL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

LIMITED CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

THERMOSTAT BULB POSITIONING . . . . . . . . . . . . . . . . . . . . . . . .9

SERVICE DIAGNOSIS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

TROUBLE SHOOTING CHARTS . . . . . . . . . . . . . . . . . . . . . . .10-11

PARTS LIST

ORDERING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

WARNING AND OPERATING PLATES . . . . . . . . . . . . . . . . . . . . .12

ELECTRIC FRYER PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

ELECTRIC FRYER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

BB CONTROL PANEL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . .14

TS CONTROL PANEL PARTS LIST . . . . . . . . . . . . . . . . . . . . . .15-17

CPU CONTROL PANEL PARTS LIST . . . . . . . . . . . . . . . . . . . .18-19

BASKET-LIFT HOUSING AND

ROLLER GUIDE & PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . .20-21

WIRING DIAGRAMS

SINGLE BASKET LIFT POWER SUPPLY BOX . . . . . . . . . . . . . . .22

BB WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23-28

TS WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-35

CPU WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35-36

FRYER SPECIFICATIONS

BB MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

TS MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

CONTENTS:

IMPORTANT:

Keep a copy of your bill of sale. The date on the bill establishes the warranty period should

service be required. If service is performed, it is in your interest to obtain and keep all receipts. Keating
commercial fryers are not intended for household use.

The Owner’s Guide provides specific operating instructions for your model. Use the Instant
Recovery

Electric Fryer only as instructed in this Owner’s Guide.

e l e c t r i c F r y e r 2 0 0 6

0 6 / 1 2

p a r t # 0 576 4 1

RECORD THE MODEL AND SERIAL

NUMBERS OF THIS INSTANT RECOVERY

ELECTRIC FRYER IN THE SPACES PROVIDED.

SERIAL NO. ______________________________

MODEL NO. _____________________________

KEEP THESE NUMBERS FOR FUTURE REFERENCE.

Содержание SERIES 2006

Страница 1: ...ASSEMBLY 13 BB CONTROL PANEL PARTS LIST 14 TS CONTROL PANEL PARTS LIST 15 17 CPU CONTROL PANEL PARTS LIST 18 19 BASKET LIFT HOUSING AND ROLLER GUIDE PARTS LIST 20 21 WIRING DIAGRAMS SINGLE BASKET LIF...

Страница 2: ...ecifications may be changed without notice IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE...

Страница 3: ...on The 14TS Model can cook up to 90 lbs of frozen fries or 75 lbs of chicken per hour TS Basket Lift Model TS Basket Lift Model Fryers come with all the same features as the TS Model The Basket Lift m...

Страница 4: ...or damage must be noted on the freight bill or express receipt and signed by the carrier s agent Failure to adequately describe such external evidence of loss or damage may result in the carrier refu...

Страница 5: ...h a three wire terminal block for customer connections The terminal block is located behind the fryer door on the right side behind a panel held in place by two screws Compare the fryer terminal conne...

Страница 6: ...e fryer make certain the fryer vessel is sanitized dry and the drain valve is completely closed Refer to figure 3 3 on page 6 for location of drain valve v a l v e BE SURE THE HEATING ELEMENTS ARE COM...

Страница 7: ...D IN OPERATING PROCEDURES USE ONLY KEATING APPROVED BASKETS IN YOUR FRYER NEVER OVERFILL FRY BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR FRYER VESSEL CARE SHOULD BE TAKEN WHEN LOWERING BASKETS IN...

Страница 8: ...ll automatically lower into fryer vessel 9 When cooking cycle is complete an audible alarm will sound and the basket s will raise automatically Allow oil to drain before removing baskets D CPU Model S...

Страница 9: ...void damaging the fryer do not power wash spray or hose it down while cleaning Figure 3 5 Keating Klenzer and Sea Powder 1 Put on safety attire See page 6 Draining 2 Turn the fryer off 3 Drain oil fro...

Страница 10: ...med The display will show the current setting for that cook time Use the up or down button to increment or decrement the setting When the setting is correct press and hold the set button again for app...

Страница 11: ...yer to cycle three times 3 Place an accurate thermometer in the oil 4 If temperature of fryer is found to be more or less than 15 F off remove the thermostat knob There are 4 screws holding the dial p...

Страница 12: ...y h Contactor is faulty i Thermostat is faulty a Connect fryer to an approved source of power b Connect 120V terminal block to an approved source of power c Reset circuit breakers d Push in Hi Limit R...

Страница 13: ...s breaking down and foaming d Water in cold zone a Don t overfill baskets b Fill fryer up to Max Level line as oil expands when heated c Replace oil d Stir oil with a paddle until water boils off Filt...

Страница 14: ...arranty for complete service and ordering information The model serial plate is attached to the inside of the front door The serial and model numbers are necessary when ordering NOTE On Drop In fryers...

Страница 15: ...TION MODELS PART 220V ELEMENT PART 440V ELEMENT 10 11 14 18 20 24 34 24 1 HEATING ELEMENT 2500 W BB 004347 3 BB 006342 3 3800 W TS 005623 004348 3 4350 W BB 004349 004350 3 6000 W BB 004353 004352 3 3...

Страница 16: ...CONTACTOR 4 POLE 40 AMP 053383 2 208 480 8 TRANSFORMER STEP DOWN 056037 1 1 1 1 1 1 9 FAT MELT INFINITE CONTROL 037470 1 1 1 1 1 1 10 HIGH LIMIT RESETTABLE 060806 1 1 1 1 1 1 11 CIRCUIT BREAKER 16 AMP...

Страница 17: ...480v CONTACTOR 3 POLE 50 AMP 033899 2 4 4 CONTACTOR 4 POLE 30 AMP 053385 2 480v 2 480v CONTACTOR 4 POLE 40 AMP 053383 2 2 11 TRANSFORMER STEP DOWN 24VAC 75VA 056037 1 1 1 1 1 1 12 HIGH LIMIT RESETTAB...

Страница 18: ...1 CONTACTOR 3 POLE 30 AMP 033896 2 208 480v 2 480v 4 480v CONTACTOR 3 POLE 50 AMP 033899 2 4 CONTACTOR 4 POLE 30 AMP 053385 2 480v 2 480v CONTACTOR 4 POLE 40 AMP 053383 2 2 12 TRANSFORMER STEP DOWN 24...

Страница 19: ...4 480v CONTACTOR 3 POLE 50 AMP 033899 4 CONTACTOR 4 POLE 30 AMP 053385 CONTACTOR 4 POLE 40 AMP 053383 12 TRANSFORMER STEP DOWN 24VAC 75VA 056037 1 13 HIGH LIMIT RESETTABLE 060806 1 14 CIRCUIT BREAKER...

Страница 20: ...ER STEP DOWN 24VAC 75VA 056037 1 5 CIRCUIT BREAKER 40AMP 1 POLE 208 240V 033881 12 6 HIGH LIMIT RESETTABLE 060806 1 7 RELAY DPDT 24 VAC 030844 1 8 RELAY DPDT 24 VDC 017673 1 9 MAGNETIC REED SWITCH REA...

Страница 21: ...BREAKER 3 AMP 1 POLE 250V 053338 1 11 HIGH LIMIT MANUAL RESET 060806 1 12 RELAY DPDT 24VAC 030844 2 13 RELAY DPDT 24VDC 017673 2 14 COMPUTER PROBE 004776 1 15 TRANSFORMER STEP DOWN 24VAC 75VA 056037...

Страница 22: ...4510 13 SHAFT ACTUATOR LOWER BL S S 1 054522 14 CONNECTOR 2 CIRCUIT PLUG 1 032208 CONNECTOR CONTACT PIN MALE 2 028309 15 PIN BASKET LIFT NON ROTATIONAL 1 054760 This circuit breaker can be found under...

Страница 23: ...HOLE 2 000470 5 BUSHING STRAIN RELIEF 3 4 HOLE 1 033800 Circuit breaker is located under the control panel Basket Lift Power Supply Box 2007 CPU Non CPU TO LEFT BASKET TO RIGHT BASKET TO CONTROL PANE...

Страница 24: ...d maintaining the fryer The wiring diagrams in this section cover standard fryers which may or may not match the diagram sent with the fryer CPU models on pages 34 35 SINGLE BASKET LIFT POWER SUPPLY B...

Страница 25: ...AC INSERT PANEL CONTROL CONTROL PANEL 70 WH LEFT BASKET RIGHT BASKET 24VAC HOT A2 A2 WH 57 RD 60 58 MIF MP H WH 61 52 RD BL 59 BR 50 BU 51 TH 53 OR 54 YL 55 RD 56 BL HLT BL CB 10 11 BB 2006 208 240V 4...

Страница 26: ...PHASE WITH REAR DRAIN BL 1 BL 2 3 7 8 9 WH BL BL 10 11 12 RD 4 5 6 RD 19 A2 A2 T2 A1 T1 L1 T3 L2 L3 RD NC NC 14 15 20 24 OR WH 2 1 2 1 2 1 BL BL 26 RD 13 A2 A2 T2 A1 T1 L1 T3 L2 L3 NC NC RD WH OR BL 1...

Страница 27: ...OM 5 RED 208V CB CR2 CR1 CB CHART CONNECTION 1 1 3 3 2 2 4 4 TR 5 6 5 6 SEE TRANSFORMER P POWER SWITCH COMPONENT CODES HL HIGH LIMIT SWITCH CR CONTACTOR 24VAC GRD GROUNDING LUG CB CIRCUIT BREAKER TH T...

Страница 28: ...VAC 60 HZ POWER CONNECTION BOX NOTES 1 FILTER RECEPTACLE POWER CORD APPLIES ARE 10 AWG FOR 208 240 VOLT UNITS AND 3 ALL OTHER WIRES ARE 18 AWG 2 WIRES 1 TO 6 ARE 10 AWG WIRES 7 TO 18 ARE 12 AWG FOR 48...

Страница 29: ...3 PHASE FRONT DRAIN 27 24 BB 2006 208 240V 480V 3 PHASE WITH REAR DRAIN AND SAFE EASY FILTER BL 1 BL 2 BL 3 9 10 11 WH BL BL 17 18 19 WH WH 5 6 7 RD 13 14 28 15 RD 22 23 29 33 OR WH 2 1 2 1 2 1 2 2 1...

Страница 30: ...BROWN BL BLACK WIRE COLOR CODES WH WHITE OR ORANGE RD RED YL YELLOW GR GREEN NOTES 1 FILTER RECEPTACLE POWER CORD APPLIES ARE 10 AWG FOR 208 240 VOLT UNITS AND 3 ALL OTHER WIRES ARE 18 AWG 2 WIRES 1 T...

Страница 31: ...CTION SEE TRANSFORMER 14 TS 2006 208 240V 480V 3 PHASE FRONT DRAIN 29 10 11 TS 2006 208 240V 480V 3 PHASE WITH REAR DRAIN BL 24 33 YL OR YL 27 28 BU RD 31 30 WH BR 22 23 3 4 5 6 BL BR OR 10 7 9 11 BU...

Страница 32: ...HOWS 240 VAC SUPPLY VOLTAGE FOR THE PRIMARY SIDE OF THE TRANSFORMER FOR THE BASKET LIFT POWER SUPPLY BOX LEFT BASKET LIFT RIGHT BASKET LIFT BASKET LIFT POWER SUPPLY BOX 1 WHITE 120V TRANSFORMER 2 ORAN...

Страница 33: ...BL 2 3 7 BL BL 13 14 WH 5 6 RD 8 9 RD 17 23 29 OR WH 2 1 2 1 2 1 2 2 1 1 2 1 BL BL WH RD HOT 2 1 LOAD 3 NEUT 32 RD 2 C 8 7 4 NO 6 NC 1 3 5 24 WH 28 OR WH 16 1 C 2 NC NO 4 24VAC 75VA 21 WH BU BR GR WH...

Страница 34: ...UPPLY BOX LEFT BASKET LIFT RIGHT BASKET LIFT BASKET LIFT POWER SUPPLY BOX 1 WHITE 120V TRANSFORMER 2 ORANGE 240V 6 GRAY 480V NOTCH 4 BLACK COM 5 RED 208V CONNECTION CHART 18 20 TS 2006 208 240V 480V 3...

Страница 35: ...D 10 11 12 RD 22 23 29 35 OR WH 2 1 2 1 2 1 2 2 1 1 2 1 BL BL WH RD HOT 2 1 LOAD 3 NEUT 38 RD 2 C 8 7 4 NO 6 NC 1 3 5 30 WH 34 OR WH 21 1 C 2 NC NO 4 24VAC 75VA 27 WH BU BR GR WH BL GR WH BL 46 RD BL...

Страница 36: ...6 CR 1 CR 2 CR 3 CR 4 CB CB CB FILTER FRONT COVER RECEPTACLE 115 120 VAC 60 HZ 2 2 1 1 RDS REAR DRAIN R 2 CHART CONNECTION SEE TRANSFORMER 34 24 TS 2006 208 240V 480V 3 PHASE WITH REAR DRAIN AND SAFE...

Страница 37: ...DES WH WHITE OR ORANGE RD RED YL YELLOW GR GREEN NOTES 1 FILTER RECEPTACLE POWER CORD APPLIES ARE 10 AWG FOR 208 240 VOLT UNITS AND 3 ALL OTHER WIRES ARE 18 AWG 2 WIRES 1 TO 12 ARE 10 AWG WIRES 13 TO...

Страница 38: ...36 34x24 CPU 2007 208 240V 480V 3 PHASE WITH REAR DRAIN AND SAFE EASY FILTER...

Страница 39: ...S VOLTS kW SINGLE L1 L2 L3 PHASE 208 21 5 68 68 45 103 220 24 0 72 72 47 109 240 28 6 79 79 52 119 480 28 6 39 39 26 60 AMPS PER LINE THREE PHASE 4 ELEMENTS 6000 W EACH 24 BB A M P S VOLTS kW SINGLE...

Страница 40: ...NGLE L1 L2 L3 PHASE 208 26 8 68 89 68 129 220 30 0 72 95 72 136 240 35 7 79 103 79 149 480 35 7 39 52 39 74 AMPS PER LINE THREE PHASE 5 ELEMENTS 6000 W EACH 24 TS A M P S VOLTS kW SINGLE L1 L2 L3 PHAS...

Страница 41: ......

Страница 42: ..._________________________________________ ADDRESS __________________________________________________________________________________________________________________________ CITY ______________________...

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