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KAUP 3T458P, Руководство по эксплуатации

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SAP 100121 

en 

Operating Manual 

 

 

Original Operating Manual 

1 

Edition 07/15 

Subject to modifications 

 

 
 

Rotating Roll Clamp 

3T458P, 3T498P, 4T458P, 4T498P 

 

Rotator Version xxx.2 

 

T 458P 

T 498P 

Rotating Roll Clamp, continous contact pad, without sideshift 

Rotating Roll Clamp, continous contact pad, with sideshift 

 
 

 

Содержание 3T458P

Страница 1: ...Manual 1 Edition 07 15 Subject to modifications Rotating Roll Clamp 3T458P 3T498P 4T458P 4T498P Rotator Version xxx 2 T 458P T 498P Rotating Roll Clamp continous contact pad without sideshift Rotatin...

Страница 2: ...5 1 7 Limits of applicable use 5 2 Safety aspects 6 3 Design 7 3 1 Slides and arms 7 3 2 Rotating clamp with mounting 8 3 3 Proper use of the equipment 8 3 4 Improper use 9 3 5 Hydraulic oil flow requ...

Страница 3: ...age 26 11 Spare parts list not part of the Operating Manual 26 12 EC Declaration of Conformity Summary 26 Our service department in Aschaffenburg will be happy to answer your technical questions and t...

Страница 4: ...following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Spe...

Страница 5: ...nents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments...

Страница 6: ...safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes a...

Страница 7: ...plate 3 in the arm 2 with a floating mounting The upper slide consists of a profile 4 and an arm retainer 5 in which the arm 6 and pressure plate 7 are mounted To ensure optimum lifting the arm 6 can...

Страница 8: ...plate 7 prevents the rotator being deflected off the fork carriage of the lift truck The optional side shift 12 is equipped with support rollers 13 and is bolted onto the base plate 7 3 3 Proper use o...

Страница 9: ...riginal mode of usage is changed e g fork extensions must be authorised by the manufacturer 3 5 Hydraulic oil flow required When the hydraulic oil flow is insufficient the speed of rotation of the rot...

Страница 10: ...lation and commissioning should be performed by qualified and authorised personnel only Pay attention to a sufficient load carrying capacity of the lifting means The following are examples of preferre...

Страница 11: ...residual carrying capacity notice and identification of the operating elements if not already present of the combination of lift truck attached equipment on the lift truck 4 2 Checking out KAUP attac...

Страница 12: ...essure is necessary only if the load slips or is damaged Make the settings in the numerical sequence and in the direction of the arrows The pressure indication on the manometer gauge drops after clamp...

Страница 13: ...re plates are in perfect condition Do not drive with the mast tilted forward Take care when driving that neither the attachment nor the load comes into contact with the ground 5 4 Rotate Rotation can...

Страница 14: ...they can result in a risk of accident The EC Declaration of Conformity by the manufacturer becomes invalid and you assume full responsibility in the case of accident Use only original spare parts from...

Страница 15: ...ntenance and lubricants Lubricants approved and recommended by KAUP Greases Note Lithium soap grease NLGI Class 2 e g Avialith 2 Designation DIN51825 K 2 K 30 Complex soap grease NLGI Class 2 e g Turm...

Страница 16: ...Operating Manual 16 Original Operating Manual 6 3 1 Adjusting the pressure plate and arm Every 200h Check wear on bolts 1 9 11...

Страница 17: ...e exact positioning of the spring 2 during installation Afterwards remount the washer 5 and cotter pin 4 Renew worn pins 9 11 in the arm 3 and arm retainer 13 by demounting the clinch pin 10 or retain...

Страница 18: ...ter 50h every 500h thereafter Check srcrews 10 on the clamp body 7 9 flange 11 Replace loose or damaged screws Torque the screws as specified in Chapter 6 1 General Weekly Grease Sliding pieces 2 by w...

Страница 19: ...ace the sliders 2 When installing the new sliders make sure that the axial stops 4 are correctly seated Remount the screws 3 3a and the greasing nipple 1 Push the arms into clamp body and reinstall nu...

Страница 20: ...Operating Manual 20 Original Operating Manual 6 3 5 Rotator mounting without sideshift 6 3 6 Rotator mounting with sideshift...

Страница 21: ...7 28 on the lower hooks 29 Replace loose or damaged screws Torque the screws as specified in Chapter 6 1 General Weekly Grease Sliding pieces 25 by way of the greasing nipples 24 Supporting rollers 30...

Страница 22: ...e attention that the sliders 25 are seated correctly Then fit the complete rotating clamp as described in section 4 1 Replace defective supporting rollers 30 in the hooks 29 by removing the screws 28...

Страница 23: ...eshooting Troubleshooting should only be performed by qualified and authorised personnel Fault Possible cause Correction Clamp Opening and closing Movement too slow Insufficient fluid flow from truck...

Страница 24: ...valve is too small Re bore the throttle valve or replace it with a larger one Jerky shifting action Supporting roller defective Replace supporting roller Sliders not properly lubricated Lubricate sli...

Страница 25: ...d Check weight and torque required Slides move downwards Load not clamped Clamp load Clearance Clearance too large Bevel gear defective Replace bevel gear RJ defective Replace RJ Flange tip forwards B...

Страница 26: ...port e g pallets These must not be damaged The attachment must be secured against slipping or tipping over on the support 10 Decommissioning and storage If the attachment is to be stored for an extend...

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