Kässbohrer Reefer 2023 Series Скачать руководство пользователя

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3. TRAILER RUNNING GEAR AND
USAGE INSTRUCTIONS

1- 2 Brake/Electric Connections

3 King pin

4 Landing Gear

5 Landing Gear Foot

6 Wheel Chocks

7 side Underrun Guards

8 toolbox

9 Mudguards

10 Tires

11 Driving Level Control Valve

12 Spare Wheel Holder

13 Bumper

14 Ramp Buffers

3.1. Brake System

3.1.1. Air Couplings

The main connection between the truck
and trailers is air couplings.

Generally, 3 different types of air cou-
plings are used in the trailers. These 3
types of air couplings have the same
function but with different shapes and
connections. There are 2 different air
supply lines in the system.

Brake Line (Yellow)

Supply Line (Red)

Service Line:

Pneumatically air hose

which will feeds the brake line.

Supply Line:

Pneumatically air hose

which will feeds the air tanks and trailer

According to the type of vehicle, your ve-
hicle can be equipped with one or two
different types of air couplings.

•

Standard Couplings (Palm)

•

Duomatic Coupling

•

C (UK) Couplings

Содержание Reefer 2023 Series

Страница 1: ......

Страница 2: ...ty Support RSS 15 3 1 5 PREV Park Release Emer gency Valve 15 3 1 6 Brake Chambers 16 3 2 Suspension System 18 3 2 1 Manuel Control Lever 18 3 2 2 Auto Reset 19 3 2 3 Electronic Controlled Air Suspens...

Страница 3: ...1 Steel Toolbox 36 3 14 2 Steel Food box 36 3 14 3 Plastic Toolbox 37 3 14 4 Fire Extinguisher Cabinet 38 3 14 5 Water Tank 38 3 14 6 Document Box 39 3 14 7 Pallet Box 39 3 14 8 Double Deck Bar Stora...

Страница 4: ...tion Tunnel 50 4 10 Cooler Unit and Temperature Recorder 51 4 10 1 Cooler Units 51 4 10 2 Cooler Solar Panel 51 4 10 3 Temperature Recorder 51 5 TRANSPORTATION PROCESS 5 1 Pre Driving Checks 53 5 2 Se...

Страница 5: ...ns 64 7 3 1 Load Security 65 7 4 Load Distribution and Load Limits of Tractor Semi trailer Combination 66 7 5 Load Securing Rails 66 7 6 Load Securing Profiles 66 7 7 Ferry Rings 67 7 8 Extra Mechanic...

Страница 6: ...rding to the vehicle specs Important information on how you can use your vehicle is explained in this user manual please be sure that you review and understand the content We suggest keeping this user...

Страница 7: ...ar ried according to special instruc tions e g dangerous good transportations Transportation of unsecured goods Transportation of materials that are dangerous due to their properties or that need to b...

Страница 8: ...cumentation about the vehicle available on the vehicle at all times To prevent possible accidents and envi ronmental pollution follow the operating instructions and binding regulations Pay attention t...

Страница 9: ...9 Nationally approved an axle capacity 10 Nationally approved total axle capacity 11 Vehicle Type 2 2 Brake Data Plate There is a brake data plate 2 on the ve hicle which is equipped with an EBS syst...

Страница 10: ...t is important to read and under stand this operation manual and war ranty book It is necessary to keep the warranty al ways operating and maintenance man ual available on the vehicle to allow authori...

Страница 11: ...plings Generally 3 different types of air cou plings are used in the trailers These 3 types of air couplings have the same function but with different shapes and connections There are 2 different air...

Страница 12: ...ubber protection parts and push the points you can check the air pres sure on the brake lines Test point Palm coupling with a test point 3 1 1 1 Mounting of Standard Palm Couplings Couplings Slightly...

Страница 13: ...the air coupling First mount service line yellow 1 Mount supply line red 2 Be sure that couplings are matched correctly 3 1 1 4 Demounting of C UK Couplings Push the latch from front to back side on...

Страница 14: ...the compressed air tank can cause corrosion problems and affect the func tionality of the brake system The frozen water in the pneu matic lines can cause the fai lure of the brake system The water in...

Страница 15: ...r ISO 7638 7 pin with CAN data line EBS Truck If you drive without EBS con nectors or if there is a prob lem on the EBS system the brake system will not be wor ked properly This situation may cause an...

Страница 16: ...e semi trailer permanently During longer waiting periods the se mi trailer must be secured with a spring loaded park brake and with wheel chocks 3 1 5 2 Spring Loaded Park Brake Spring loaded park bra...

Страница 17: ...ke will not be activated due to this operation On some brake chambers used in vehicles the emer gency release screw is lo ca ted in its socket 1 behind the brake chamber not in its soc ket 4 next to i...

Страница 18: ...the air suspension system keeps the semi trailer perma nently at a certain level independently from the load The lowering raising lever 1 at the control panel can lower or raise the semi trailer for r...

Страница 19: ...y When the EBS socket is mounted and driving at a speed defined by the producer the lever will set the driving height automatically You may push the lower or raise button and set the vehicle height EC...

Страница 20: ...ering and without axle lifting When the air bag pressure is bigger you will see bigger values on the manometers Manometer This manometer shows only the estimated axle load It can not be used as a lega...

Страница 21: ...sure that the truck and trailer are suitable for the norms standard about electri cal systems Otherwise elec trical problems will occur 3 3 1 15 Pin Socket This system provides electricity for the el...

Страница 22: ...ade suitable for 24S ISO 3731 and 24N ISO 1185 norm Open the protection cover and mount the sockets regularly You may find extra information about the pins function in below ISO3731 Soket Pin Meaning...

Страница 23: ...socket on the truck will be connected to the white socket on the trailer 3 4 Light System The vehicle is equipped with a light system which is suitable for the regulations 1 Electrical Sockets 2 Stop...

Страница 24: ...the truck and trai ler with a different diameter king pin injuries may occur The flanged king pin is used on the ve hicle That s why king pin can be re placed easily Kingpin If the wearing on the kin...

Страница 25: ...ope ration is performed while se mi trailer is not paired with the tractor the front or rear of the vehicle may raise Serious ac cident and damaged may oc cur For this reason the semi trailer must be...

Страница 26: ...cargo from the rear forklift pallet trucks you must support the rear of the semi trailer with the rear landing gears Vehicle height ramp height must not be changed with the help of the rear landing ge...

Страница 27: ...osition during the travel Some underrun protection equipment can be opened upwards for easier service oper ations such as accessing the spare wheel holder Side Underrun Protection Opened Position Clos...

Страница 28: ...ut the axles please check the axle s user manual which was delivered with your vehicle If the axles are used other than the conditions specified in the manufacturer s man ual or if their maintenance i...

Страница 29: ...e unlocked automatically It must be unlocked manually The Self Steering Axles Release Valve 3 8 2 Axle Lifting Axle lifting feature is optionally available in different quantities and location in your...

Страница 30: ...the axle lifting configuration your vehicle may be out of regulation For this reason the EBS modula tor should not be checked or repair except by authorized services Spring button on the suspension co...

Страница 31: ...ditions that you will use the vehicle Choose the low decibel as soon as pos sible version Tires as possible as having to Class A fuel efficiency level and brak ing on wet surfaces according to EU tire...

Страница 32: ...ured spare tire s can occur accidents The tires are heavy parts Be careful about ergonomics and occupational health and sa fety rules during the tire repla cement There is a risk of pinching falling a...

Страница 33: ...l Mounting the spare wheel Put the tire onto the holder position the stoppers to their seats and tight en both nuts by means of nut tight ening loosening arm Then lift the holder with the arm and inst...

Страница 34: ...and fix the tire Remove the lever 3 and store in the toolbox or cabinet 3 11 4 Rear Entry Spare Wheel Holder Rear entry on bumper spare wheel holder with double tire carrying capacity is optionally av...

Страница 35: ...hocks is fi xed inside the holder be sure that the pins will be mounted properly After driving operations place the wheel chocks properly 3 13 1 Pin Type Wheel Chock Holder Removing the wheel chock fr...

Страница 36: ...its 3 14 1 Steel Toolbox Tools and repair sets can be stored in the steel toolboxes The toolboxes are generally mounted on the driver s side Opening the toolbox Insert the key into the lock and switch...

Страница 37: ...sliding shelf is closed it must be locked Lamps The box might be equipped with lamps These lamps are connected to the parking lamps When the parking lamps are on you may push the on off switch and tu...

Страница 38: ...the fire extinguisher Closing The Cover Insert the fire extinguisher and fix it with re closable fasteners black tape Close the cover first and after that put the latches to the top of the cover Close...

Страница 39: ...may store your non valuable docu mentation in the round or square type document box You can turn the cover of the round type document box counterclockwise and open the document box You may lift the pi...

Страница 40: ...opened double deck bars must be regularly stored in the box 3 14 9 Stainless Toolbox Stainless toolbox Unlocking The Box First remove slide the lock s cover 1 Switch the key and unlock the lock ing m...

Страница 41: ...ions If you drive with a damaged bumper traffic safety is to be compromised And if anyone hits your vehicle from the rear side the size of the accident will be bigger That s why the damaged bumper mus...

Страница 42: ...y for your vehicle and tested according to a norm You can find this information on the label on the vehicle or in the sales contract If a forklift heavier than the permitted forklift front axle load e...

Страница 43: ...ladder may lead to accident Polished cleaned ladder must be used very ca refully Never use inappropria te means and tools to climb over or climb down the vehic le Do not jump from the vehicle 3 17 1...

Страница 44: ...n Pull out the fixing pin from the ring and fix the ladder by turning the pin clockwise or counterclockwise Foldable sliding ladder Foldable sliding ladder 3 17 2 Foldable Ladder Inside the Panel A fo...

Страница 45: ...t is used or main tained outside the conditions which are specified in the manufacturer s manual the lift may be out of warranty Foldable type tail lift The tail lift will act like a bum per That s wh...

Страница 46: ...h is re leased After the door is opened the door handle is put back into place and the door leaf side panel is fixed Door wicks are important in sulation materials When the wicks are damaged they shou...

Страница 47: ...aged Be careful not the squeeze your hand between the door and the side panel In trailer models different door fixing ele ments can be used according to the cus tom er s request 1 2 Fixing the door Fi...

Страница 48: ...cable channels can be accessed and the sensor can be mounted Sensor channel 4 6 2 Interior Lighting There are LED interior lights integrated into the vehicle roof to facilitate loading unloading oper...

Страница 49: ...Panel Protection Plates In order to protect the cooler on the front panel there are aluminum protection plates 1 omegas 2 and evaporator protector 3 on the inner surface of the front panel If these om...

Страница 50: ...ly snap the open cover into the holder Incorrect at tachment of the cover to the holder may cause the cover to fall and become damaged Do not open the door without closing the rear vent cover Otherwis...

Страница 51: ...mation about the cooling unit see the manufacturer s manual 4 10 2 Cooler Solar Panel The cooler solar panel is offered as an option It reduces fuel consumption by enabling the refrigerant battery to...

Страница 52: ...Temperature Recorder...

Страница 53: ...t does not contain any dust and contaminant Lower the height of the rear suspen sion airbags of the tractor until it can be inserted in the king pin section of the semi trailer Set the 5th wheel locki...

Страница 54: ...semi trailer s bottom To ensure that that the king pin is locked properly engage the first gear of the tractor and press the gas pedal when you are slowly releasing the clutch you will feel that the...

Страница 55: ...e air leakage not only affects the safety of the braking system but also negatively affects the load lifting capacity of air bags 5 4 5 Considerations For the Environment Pollution in all its forms po...

Страница 56: ...ice points If you carry dangerous chemicals in your vehicle In case of an accident or emergency that may occur during transportation act in accordance with the Written Instructions of the ADR Legislat...

Страница 57: ...the desired height Profiles must be parallel to the ground Otherwise the load may tip over You can use the handle to move the pro files upwards To slide the profiles downwards the latch on the lower...

Страница 58: ...rav ity low the upper floor should only be loaded if the lower floor is fully loaded If the pallet weights are vari able light pallets should be placed on the upper floor and heavy pallets should be p...

Страница 59: ...ling the two ropes 1 hanging from the ceiling The partition is low ered to the chest level By pulling the steel rope 2 on the partition the partition is brought to the desired position After reaching...

Страница 60: ...om opening after the vehicle door is cleared Also some bolts are centered or closed with closure pieces due to customs legislation Door handles have appropriate structure for customs seal Bolt closure...

Страница 61: ...loading Foldable bumper must be lif ted in order to load the vehicle to some A1 type etc wagons Be sure to check wagon requi rements before train loading Be sure that airbags are disc harged complete...

Страница 62: ...g the expiry date of the ATP certificate on the top of the side panel Side panel ATP label You can also access detailed information from the ATP label on the front panel Front panel ATP label If your...

Страница 63: ...63 72 HACCP label...

Страница 64: ...g transportation or emergency brakes Place the Cargo as close as possi ble to the loading area s floor The center of the gravity of the load must always be on the center line of the vehicle The load m...

Страница 65: ...Force B Centrifugal Force C Static Weight Force D Ramp Hill Force Load distribution A Permissible front axle weight B Permissible maximum weight C Permissible rear axle weight D Driving characteristi...

Страница 66: ...axle or an axle group 7 5 Load Securing Rails Your vehicle has optional load securing rails on the side panel roof and front panel These rails can be mounted on the panel or integrated into the panel...

Страница 67: ...chanical Lock The extra mechanical lock can be mounted on the rear door These locks are produced from stainless steel and provide extra cargo security Our extra mechanical lock options are suitable fo...

Страница 68: ...ic and electronic locks should be used and maintained accord ing to the manufacturer s manual You can contact the manufacturer s author ized services for your warranty requests about the electronic lo...

Страница 69: ...ept clean After the ferry operation when muddy or salty roads are used when it is parked at the seaside for a long time or when it meets a corrosive substance salt chemical li quids etc the vehicle sh...

Страница 70: ...pare parts In cold weather ice may form on the floor Care should be taken while walking For the repair process of the malfunctioning product fol low the instructions given by the manufacturer of that...

Страница 71: ...with the required torque Repeat this process after the first 80 km and dai ly for the first week Check the wheel nuts for torque every week Possible problems that may arise in the future can be pre v...

Страница 72: ......

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