background image

4.1  Check Before Daily Operation

Be sure to check the following points before starting the engine every day.

1. Visual check around engine

Particularly check the following points:

If any abnormality is found, do not continue operation until it is corrected.

Oil leak from the lubrication system

Fuel leak from the fuel system

Water leak from the cooling system

Damaged parts

Loosening or loss of bolts

2. Checking and adding fuel oil

Check the remaining fuel oil level in the fuel tank and add the recommended fuel 

if necessary.

3. Checking and adding lube oil

(1) Check the lube oil level with the oil dipstick.

(2) If the remaining lube oil level is low, add the specified type of oil to the 

specified level through the filler port. Fill the oil to the upper limit mark while 

checking the level with the gauge.

4. Checking and adding cooling water

Beware of scalding by hot steam

Never open the radiator cap while the engine is hot. 

Hot steam or water splashes out to cause scalding.

Wrap the cap with a rag piece and slowly open after the 

radiator is cooled down.

Securely fasten the radiator cap after checking. If the 

cap is not secure, steam or hot water may spurt out to 

cause scalding.

Daily cooling water level check and addition shall be done only at the sub-tank. If 

the cooling water is below the lower limit in the sub-tank, check the cooling water 

level in the radiator.

Check the cooling water level while the engine is cool.

DANGER

Check the cooling water level while the engine is cool.

Check when the engine is hot is dangerous. And the water volume is expanded 

due to the heat.

1.  Check the cooling water level in the sub tank. If the water level is close to the 

lower limit, open the sub-tank cap and add fresh water to the upper limit.

2.  If the sub-tank water level is lower than the lower limit, open the radiator cap 

and check the cooling water level in the radiator. Add fresh water if the level is low.

If the cooling water runs short quickly or when the 

radiator runs short of water with the sub-tank level 

unchanged, water may be leaking or the airtightness may 

be lost.

In such cases, promptly consult with your dealer.

Increase in the sub-tank water level during operation is not abnormal. The 

increased water in the sub-tank returns to the sub-tank returns to the radiator 

when the engine is cooled down.

5. Checking accelerator operation

Make sure the accelerator of the driven machine can be operated lightly before 

starting the engine. If it is heavy to manipulate, lubricate the accelerator cable 

joints and pivots. Adjust the accelerator cable if there is a dislocation or excessive 

play between the accelerator and the control level.

6. Checking alarm operation

Before and after starting the engine, check to see the warning devices such as 

alarm lamps function normally. Failure of alarm cannot warn the lack of oil or 

water. Make it a rule to check the alarm operation before and after starting engine 

every day.

7. Checking reserve fuel, lube oil and cooling water

Provide the amount of fuel sufficient for daily operation. Also, prepare reserve 

lube oil and cooling water (at least the amount enough for full replenishment) 

near the operation area in preparation for an emergency.

NOTICE

-

-

-

-

Содержание KM2V80

Страница 1: ...KM2V80 V TWI N WATER COOLED DIESEL ENGINE...

Страница 2: ...E OPERATION 3 1 Preparation of Fuel Oil Lube Oil Cooling Water 3 2 Supplying the Fuel Oil 3 3 Supplying the Lube Oil 3 4 Supplying the Cooling Water 3 5 Cranking No load 3 6 Checking the Lube oil and...

Страница 3: ...3 1 1 3 1 1 SYMPTOM Ref Section PROBABLE CAUSEACTION Self starter not running hand turn possible hand turn not possible Low battery voltage Poor contact of cable terminals Faulty starter switch Fault...

Страница 4: ...an flywheel or PTO shaft Never operate the engine without covers on the rotating parts Check before starting the engine to see that any tools or cloths used in the maintenance remains around the engin...

Страница 5: ...void scalding Wait until the temperature goes down before draining the coolant Hot water may splash to burn you Beware of dirt from air blowing Wear protective equipment such as goggles to protect you...

Страница 6: ...h to cause scalding Cooling water contaminated with rust or water scale reduces the cooling effect Even when antifreeze or anti corrosive agent is mixed the cooling water gets contaminated due to dete...

Страница 7: ...instruments alarms etc are provided to meet various operating conditions Since installation and fitting of the engine require special knowledge and skill always consult with your dealer or KAMA distri...

Страница 8: ...3 3 Check every 200 hours of operation 1 Replacing lube oil and lube oil filter 2nd time and after Replace the lube oil every 200 hours of operation from the second time and on Replace the lube oil fi...

Страница 9: ...cal PTO shaft opposite to flywheel Counterclockwise as viewed from opposite of the flywheel 3 Cleaning the air cleaner Beware of dirt from air blowing Wear protective equipment such as goggles to prot...

Страница 10: ...ated during operation or charging may be ignited to start a fire Beware of battery electrolyte Be careful so as not to bring your skin or eye in contact with the battery electrolyte which is a strong...

Страница 11: ...d to the sub tank are cooled down to water again When the load is reduced and the cooling water temperature drops the radiator internal pressure becomes negative and vacuum valve on the radiator cap o...

Страница 12: ...low plug is energized while the starting switch is at the HEAT position When using the glow plug keep the starting switch at HEAT for approx 15 seconds and then turn it to the START to start the engin...

Страница 13: ...Control lever Speed limiting bolt Check Replace Consult KAMA dealer or distributor Initial Later 50h 200h 400h 1000h 2000h Check item System Daily checks Periodic check intervals Fuel tank oil level...

Страница 14: ...in the specified order For maintenance requiring removal of parts consult with your dealer or KAMA distributor The table below lists the standard tightening torques Tightening torques listed below are...

Страница 15: ...by the manufacturer NOTICE NOTICE 5 1 Checking Periodic check The engine performance may deteriorate to the operation conditions and period of operation Negligence of deteriorated functions and perfor...

Страница 16: ...el feed pump operates to feed the fuel and when the fuel filter is filled with fuel without any air space or bubbles the engine is ready to be started NOTICE If draining is neglected the water remaini...

Страница 17: ...ake the following care 4 6 1 Inspection and maintenance during long term storage 1 Periodic check If the next periodic check is drawing near carry out the inspection before storage 2 Draining of cooli...

Страница 18: ...ever switch off the battery or make a spark on the battery cable during operation An abnormal surge can cause malfunctioning of the electrical system 4 5 Stopping the engine To stop the engine take th...

Страница 19: ...speed Adjust the engine speed by operating the accelerator lever control lever Move the lever upward to raise the speed and downward to reduce the speed Slowly operate the lever Do not try abrupt acce...

Страница 20: ...3 For addition of cooling water refer to section 3 4 Before in operation STOP HEAT HEAT OFF ON START Starting switch Release the key after starting Limit the activation of the glow plug within 20 sec...

Страница 21: ...dy during operation or immediately after stopping Never touch these parts with your body or clothing Otherwise scalding will result 4 OPERATION WARNING CAUTION WARNING 4 2 Starting 4 2 1 Normal starti...

Страница 22: ...en the engine is hot is dangerous And the water volume is expanded due to the heat 1 Check the cooling water level in the sub tank If the water level is close to the lower limit open the sub tank cap...

Отзывы: