background image

3.5  Cranking (No-load)

Perform (no-load) cranking before starting the engine for the first time or after a 

long-term storage, to circulate the lube oil sufficiently to each part. During a long-

term storage, the lube oil can run out of the engine moving part. Operating the 

engine in such a state may cause seizure (sticking) of rotating parts.

1. Disengage all clutches and turn the starting switch OFF to eliminate any load.

2. Set the control lever (accelerator facilities) at LOW.

3. Put the key into the starting switch, turn the key to START and hold it there. 

The engine will be cranked.

4. Crank the engine for about 5 seconds by keeping the switch at START to 

observe abnormal sound.

5. Return the key to the OFF position to stop the engine.

3.6  Checking the Lube Oil and Cooling Water

When lube oil or cooling water is supplied for the first time or replaced, run the 

engine for a while and check the oil and water levels again.

Trial run makes the oil circulate through each part and the apparent level goes 

down. Refill oil to the specified level.

For addition of lube oil, refer to section 3.3

For addition of cooling water, refer to section 3.4

-

-

Before & in operation

STOP

HEAT

HEAT

OFF

ON

START

Starting switch

Release the key
after starting

Limit the activation of the glow plug within 20 seconds for 

attempt. Lengthy operation damages the plug.

4.2.3  Restarting After Failure

To restart after a failure at the first attempt, make sure the engine is completely 

stopped. Turn the starter switch key to START. If the engine cannot be started by 

several attempts, follow the steps in Section 6- Troubleshooting.

Do not turn the starting switch key to the START position 

when the engine is not completely stopped or during 

operation. Otherwise, the starter gear train will be 

damaged.

Wait at least 30 seconds before the second attempt to 

allow for battery voltage recovery.

4.2.4  Check and Operation After Starting

1. After the engine starts, run it at a low speed and check the following points:

Alarm lamps and instruments

Water leak and oil leak from engine

Color of exhaust gas

Vibration or noise

High speed operation or abrupt loading without warming 

up may result in engine seizure.

2. If the engine is normal, run the engine at a low speed without any load for 

about 5 minutes.(This warms up the engine and allows circulation of the oil 

throughout the engine.)

NOTICE

NOTICE

NOTICE

-

-

Содержание KM2V80

Страница 1: ...KM2V80 V TWI N WATER COOLED DIESEL ENGINE...

Страница 2: ...E OPERATION 3 1 Preparation of Fuel Oil Lube Oil Cooling Water 3 2 Supplying the Fuel Oil 3 3 Supplying the Lube Oil 3 4 Supplying the Cooling Water 3 5 Cranking No load 3 6 Checking the Lube oil and...

Страница 3: ...3 1 1 3 1 1 SYMPTOM Ref Section PROBABLE CAUSEACTION Self starter not running hand turn possible hand turn not possible Low battery voltage Poor contact of cable terminals Faulty starter switch Fault...

Страница 4: ...an flywheel or PTO shaft Never operate the engine without covers on the rotating parts Check before starting the engine to see that any tools or cloths used in the maintenance remains around the engin...

Страница 5: ...void scalding Wait until the temperature goes down before draining the coolant Hot water may splash to burn you Beware of dirt from air blowing Wear protective equipment such as goggles to protect you...

Страница 6: ...h to cause scalding Cooling water contaminated with rust or water scale reduces the cooling effect Even when antifreeze or anti corrosive agent is mixed the cooling water gets contaminated due to dete...

Страница 7: ...instruments alarms etc are provided to meet various operating conditions Since installation and fitting of the engine require special knowledge and skill always consult with your dealer or KAMA distri...

Страница 8: ...3 3 Check every 200 hours of operation 1 Replacing lube oil and lube oil filter 2nd time and after Replace the lube oil every 200 hours of operation from the second time and on Replace the lube oil fi...

Страница 9: ...cal PTO shaft opposite to flywheel Counterclockwise as viewed from opposite of the flywheel 3 Cleaning the air cleaner Beware of dirt from air blowing Wear protective equipment such as goggles to prot...

Страница 10: ...ated during operation or charging may be ignited to start a fire Beware of battery electrolyte Be careful so as not to bring your skin or eye in contact with the battery electrolyte which is a strong...

Страница 11: ...d to the sub tank are cooled down to water again When the load is reduced and the cooling water temperature drops the radiator internal pressure becomes negative and vacuum valve on the radiator cap o...

Страница 12: ...low plug is energized while the starting switch is at the HEAT position When using the glow plug keep the starting switch at HEAT for approx 15 seconds and then turn it to the START to start the engin...

Страница 13: ...Control lever Speed limiting bolt Check Replace Consult KAMA dealer or distributor Initial Later 50h 200h 400h 1000h 2000h Check item System Daily checks Periodic check intervals Fuel tank oil level...

Страница 14: ...in the specified order For maintenance requiring removal of parts consult with your dealer or KAMA distributor The table below lists the standard tightening torques Tightening torques listed below are...

Страница 15: ...by the manufacturer NOTICE NOTICE 5 1 Checking Periodic check The engine performance may deteriorate to the operation conditions and period of operation Negligence of deteriorated functions and perfor...

Страница 16: ...el feed pump operates to feed the fuel and when the fuel filter is filled with fuel without any air space or bubbles the engine is ready to be started NOTICE If draining is neglected the water remaini...

Страница 17: ...ake the following care 4 6 1 Inspection and maintenance during long term storage 1 Periodic check If the next periodic check is drawing near carry out the inspection before storage 2 Draining of cooli...

Страница 18: ...ever switch off the battery or make a spark on the battery cable during operation An abnormal surge can cause malfunctioning of the electrical system 4 5 Stopping the engine To stop the engine take th...

Страница 19: ...speed Adjust the engine speed by operating the accelerator lever control lever Move the lever upward to raise the speed and downward to reduce the speed Slowly operate the lever Do not try abrupt acce...

Страница 20: ...3 For addition of cooling water refer to section 3 4 Before in operation STOP HEAT HEAT OFF ON START Starting switch Release the key after starting Limit the activation of the glow plug within 20 sec...

Страница 21: ...dy during operation or immediately after stopping Never touch these parts with your body or clothing Otherwise scalding will result 4 OPERATION WARNING CAUTION WARNING 4 2 Starting 4 2 1 Normal starti...

Страница 22: ...en the engine is hot is dangerous And the water volume is expanded due to the heat 1 Check the cooling water level in the sub tank If the water level is close to the lower limit open the sub tank cap...

Отзывы: