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3.  BEFORE OPERATION

Follow procedures in 3.1 through 3.6 for preparation before starting the engine.

3.1  Preparation of Fuel Oil, Lube Oil & Cooling Water

3.1.1  Fuel oil

(1) Fuel oil selection

[Diesel fuel standard for various countries]

ISO 8217  DMA

ASTMD 975 Grade No.1-D or No.2-D

BS 2869   Part-1 class-A1 or A2

JIS K2204  Grade No.2, No.3 or special-No.3

Diesel fuel is classified in terms of the pour point. Certain grade of oil may have 
poor fluidity at low temperatures. Select the proper oil according to the ambient 
temperature.

Use of fuel oil other than the specified type may fail to 
obtain the intended engine performance and cause 
component trouble.

(2) Handling the fuel oil

Use a clean vessel to stow oil.

Keep the oil in a place clear of rain or dust.

Mixture of water or dust causes engine troubles.

Stand the fuel oil in the vessel for several hours until the water or dust settles 

down on the bottom.

Use only clean upper oil by pumping it up.

Type of Diesel fuel recommended

GB/T 252

-10#

-20#

-30#

Grade 1-D

ASTM D975

Grade 2-D

Ambient temperature

-5

 or above

-15

 or above

-25

 or above

NOTICE

-

-

Use a torque wrench for important parts and tighten the bolts to the correct 

torques in the specified order.

For maintenance requiring removal of parts, consult with your dealer or KAMA 

distributor.

The table below lists the standard tightening torques.

Tightening torques listed below are applied to JIS7T class bolts

( 7 is marked in their heads)only.

For other bolts without the mark, use 60

of the listed torques.

For aluminum alloy bolts, employ 80

of the listed torques.

5.2 Periodic Check Program

Daily and periodic checks and maintenance are essential for keeping the engine 

in good working condition. The table below summarizes check items and periodic 

check intervals. General guidelines are shown as the optimum check intervals 

varies from engine to engine according to their applications, load conditions, 

qualities of fuel and lube oil in use and other operating conditions. The check and 

maintenance procedures for each check item are explained in 5.3.

Establish a periodic check plan according to the 

operating conditions and make sure to conduct 

checks at specified intervals. Otherwise, 

malfunctioning may occur to shorten the engine 

life.

As special knowledge and skill are required for 

items marked with 

,consult with your dealer or 

KAMA distributor.

N.m (kgf-m)

Tightening torque

9.8~11.8
(1.0~1.2)

Blot dia. 

pitch mm

22.5~28.4
(2.3~2.9)

44.1~53.9
(4.5~5.5)

78.4~98
(8.0~10)

127.5~147.1

(13~15)

215.7~235.4

(22~24)

M6

1.0

M8

1.25

M10

1.5 M12

1.75 M14

1.5

M16

1.5

NOTICE

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Содержание KM2V80

Страница 1: ...KM2V80 V TWI N WATER COOLED DIESEL ENGINE...

Страница 2: ...E OPERATION 3 1 Preparation of Fuel Oil Lube Oil Cooling Water 3 2 Supplying the Fuel Oil 3 3 Supplying the Lube Oil 3 4 Supplying the Cooling Water 3 5 Cranking No load 3 6 Checking the Lube oil and...

Страница 3: ...3 1 1 3 1 1 SYMPTOM Ref Section PROBABLE CAUSEACTION Self starter not running hand turn possible hand turn not possible Low battery voltage Poor contact of cable terminals Faulty starter switch Fault...

Страница 4: ...an flywheel or PTO shaft Never operate the engine without covers on the rotating parts Check before starting the engine to see that any tools or cloths used in the maintenance remains around the engin...

Страница 5: ...void scalding Wait until the temperature goes down before draining the coolant Hot water may splash to burn you Beware of dirt from air blowing Wear protective equipment such as goggles to protect you...

Страница 6: ...h to cause scalding Cooling water contaminated with rust or water scale reduces the cooling effect Even when antifreeze or anti corrosive agent is mixed the cooling water gets contaminated due to dete...

Страница 7: ...instruments alarms etc are provided to meet various operating conditions Since installation and fitting of the engine require special knowledge and skill always consult with your dealer or KAMA distri...

Страница 8: ...3 3 Check every 200 hours of operation 1 Replacing lube oil and lube oil filter 2nd time and after Replace the lube oil every 200 hours of operation from the second time and on Replace the lube oil fi...

Страница 9: ...cal PTO shaft opposite to flywheel Counterclockwise as viewed from opposite of the flywheel 3 Cleaning the air cleaner Beware of dirt from air blowing Wear protective equipment such as goggles to prot...

Страница 10: ...ated during operation or charging may be ignited to start a fire Beware of battery electrolyte Be careful so as not to bring your skin or eye in contact with the battery electrolyte which is a strong...

Страница 11: ...d to the sub tank are cooled down to water again When the load is reduced and the cooling water temperature drops the radiator internal pressure becomes negative and vacuum valve on the radiator cap o...

Страница 12: ...low plug is energized while the starting switch is at the HEAT position When using the glow plug keep the starting switch at HEAT for approx 15 seconds and then turn it to the START to start the engin...

Страница 13: ...Control lever Speed limiting bolt Check Replace Consult KAMA dealer or distributor Initial Later 50h 200h 400h 1000h 2000h Check item System Daily checks Periodic check intervals Fuel tank oil level...

Страница 14: ...in the specified order For maintenance requiring removal of parts consult with your dealer or KAMA distributor The table below lists the standard tightening torques Tightening torques listed below are...

Страница 15: ...by the manufacturer NOTICE NOTICE 5 1 Checking Periodic check The engine performance may deteriorate to the operation conditions and period of operation Negligence of deteriorated functions and perfor...

Страница 16: ...el feed pump operates to feed the fuel and when the fuel filter is filled with fuel without any air space or bubbles the engine is ready to be started NOTICE If draining is neglected the water remaini...

Страница 17: ...ake the following care 4 6 1 Inspection and maintenance during long term storage 1 Periodic check If the next periodic check is drawing near carry out the inspection before storage 2 Draining of cooli...

Страница 18: ...ever switch off the battery or make a spark on the battery cable during operation An abnormal surge can cause malfunctioning of the electrical system 4 5 Stopping the engine To stop the engine take th...

Страница 19: ...speed Adjust the engine speed by operating the accelerator lever control lever Move the lever upward to raise the speed and downward to reduce the speed Slowly operate the lever Do not try abrupt acce...

Страница 20: ...3 For addition of cooling water refer to section 3 4 Before in operation STOP HEAT HEAT OFF ON START Starting switch Release the key after starting Limit the activation of the glow plug within 20 sec...

Страница 21: ...dy during operation or immediately after stopping Never touch these parts with your body or clothing Otherwise scalding will result 4 OPERATION WARNING CAUTION WARNING 4 2 Starting 4 2 1 Normal starti...

Страница 22: ...en the engine is hot is dangerous And the water volume is expanded due to the heat 1 Check the cooling water level in the sub tank If the water level is close to the lower limit open the sub tank cap...

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