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Heating immersion circulator, open bath heating circulator,

refrigerated circulator

Original operating manual

1.950.0800.en.V10

03/2022

Содержание CORIO CD

Страница 1: ...Heating immersion circulator open bath heating circulator refrigerated circulator Original operating manual 1 950 0800 en V10 03 2022 ...

Страница 2: ...ontent of this operating manual is protected by copyright Information including texts images and other contents may not be reproduced distributed transmitted stored or otherwise used in any form without prior explicit written consent Illustrations in this operating manual are for illustrative purposes and are not necessarily displayed to scale ...

Страница 3: ...l elements 14 5 3 1 Key description 15 5 4 Alarm messages 15 5 5 Technical data 16 5 5 1 Material of parts that come into contact with the medium 18 5 5 2 Technical data for refrigerated circulators 19 5 5 3 Bath fluids 30 5 5 4 Hoses 31 6 Transport and installation 32 6 1 Transporting the device 32 6 2 Install the device at the operating location 33 7 Initial operation 34 7 1 Connect the device t...

Страница 4: ...8 6 1 Record measurement data 46 8 6 2 Reading out blackbox data 46 8 7 Remote control device 46 8 8 Setting the timer 47 8 9 Adjusting the temperature sensor ATC 48 9 Maintenance 49 9 1 Check safety symbols 49 9 2 Check the functionality of high temperature cut off 49 9 3 Test the low liquid level safety function 49 9 4 Replace detachable power cord 50 9 5 Emptying 50 9 6 Clean device 51 9 7 Devi...

Страница 5: ...5 12 1 3 Status commands 58 12 2 Alarms and Warnings 58 12 3 Error messages in configuration process 61 ...

Страница 6: ...lent choice JULABO would like to thank you for the trust you have placed in our company and products This operating manual will help you become acquainted with the use of our units Read the operating manual carefully Keep the operating manual handy at all times ...

Страница 7: ...le directly from JULABO or your specialist dealer Please note that JULABO cannot provide a warranty service if non original JULABO spare parts are used 2 2 Accessories JULABO offers a wide range of accessories for the devices Accessories are not described in this manual The complete range of accessories for the devices described in this manual can be found on our website www julabo com Use the Sea...

Страница 8: ... serious injuries NOTE This signal word designates a possibly harmful situation If it is not avoided the system or objects in its vicinity may be damaged 2 4 Symbols used Various symbols are used throughout this manual to aid reading comprehension This list describes the symbols used Tools needed for the following approach Prerequisite to be met for the following procedure 1 Numbered action steps ...

Страница 9: ...dio reception 4 Safety 4 1 General Safety Instructions for the operating company This section outlines the General Safety Instructions that must be observed by the operator to ensure safe operation The operator is responsible for the qualifications of its operating personnel The operator must ensure that the operating personnel has been instructed in use of the device The device operators must rec...

Страница 10: ... of the plugs and technical data for the products Observe the safety symbols on the device Do not remove safety symbols Have all service and repair work carried out by authorized specialists only Protect device from dirt Protect device direct UV radiation 4 3 General Safety instructions for device operation This section lists the General Safety Instructions for device operation These Safety Instru...

Страница 11: ...before switching on 4 5 Safety function Technical protective devices provide for safe operation If a safety function is triggered the operator is alerted with a message on the display and an acoustic signal Adjustable high temperature cut off The high temperature cut off prevents overheating of the heater If the temperature of the working temperature reaches the set protective temperature an error...

Страница 12: ... appears on the display A restart is required Low liquid level protection A level switch recognizes when the bath fluid fill level in the bath tank is too low The unit has a warning system to prevent overheating of the heater or dry running of the pump The low liquid level alarm is triggered when the float reaches its lower limit stop The device switches off the pump and heater A continuous signal...

Страница 13: ...r with an external application Circulator with refrigeration unit Example CORIO CP 200F for standard temperature applications 5 2 Function description This section describes the function of the device The circulator can be mounted on any bath tank with a volume up to 50 liters The circulators are used for internal and external temperature control and depending on the unit combination and accessori...

Страница 14: ...nction elements 1 Mains switch 2 Heating control LED 3 LED display 4 Alarm control LED 5 Cooling control LED 6 Keypad with display 7 Service key covered 8 High temperature cut off setting 9 Internal external flow direction setting 10 USB interface Type B 11 CAN plug for connection with a refrigeration unit 12 Mains fuse 13 Mains fuse 14 USB interface Type A 15 Mains connection ...

Страница 15: ...u are unable to rectify a fault contact Technical Service Alarm In the event of an alarm the control LED lights up The temperature control is stopped At the same time a continuous acoustic signal sounds and an error code is shown on the display The acoustic signal can be deactivated by pressing the OK key The fault causing the alarm must be remedied A restart is required Warning In the event of a ...

Страница 16: ... Use in an industrial electromagnetic environment The device is designed for connection to a separate power transformer or generator Connection to a low voltage line is not permitted In accordance with IEC 61010 1 the device is designed for safe operation under the following ambient conditions Indoor use Altitude up to 2000 m above sea level Ambient temperature 5 40 C Maximum relative humidity 80 ...

Страница 17: ...nt adjustment Dimensions Dimensions W x D x H cm 13 2 x 16 0 x 36 6 Immersion depth cm 16 6 Weight kg 2 6 Display Display LED Performance data Mains connection 100 V 50 Hz 100 V 60 Hz 115 V 60 Hz 230 V 50 Hz 230 V 60 Hz Current consumption A 9 9 10 10 10 Heating capacity kW 0 8 0 8 1 0 2 0 2 0 Volume flow rate at 0 bar l min 15 16 16 15 17 Supply pressure at 0 l bar 0 27 0 35 0 33 0 35 0 43 Maximu...

Страница 18: ...that the parts are made of This data can be used to check the compatibility of the parts with the bath fluid used Parts that come into contact with the medium Material Motor 1 4301 Pump PPS Heating element 1 4404 316L Inbuilt temperature sensor Pt100 1 4571 Connection of temperature sensor 1 4301 Float 1 4401 Float pipe 1 4571 Hose olive 1 4301 Single ear clamp 1 4301 Hose FPM FKM ...

Страница 19: ...0 17 0 13 0 06 Refrigerants R134A Dimensions Dimensions W x D x H cm 23 x 39 x 65 Usable bath opening cm 15 x 13 Bath depth cm 15 Volumes min max l 3 0 4 0 Weight with circulator kg 26 0 Performance data Mains connection 100 V 50 60 Hz 115 V 60 Hz 230 V 50 Hz 230 V 60 Hz Current consumption nominal total A 4 13 4 12 2 12 2 12 Switzerland A 2 10 2 10 Great Britain A 2 12 2 12 China A 2 12 2 12 at 1...

Страница 20: ... D x H cm 44 x 41 x 44 Usable bath opening cm 15 x 13 Bath depth cm 15 Volumes min max l 3 0 4 0 Weight with circulator kg 25 0 Performance data Mains connection 100 V 50 60 Hz 115 V 60 Hz 230 V 50 Hz 230 V 60 Hz Current consumption nominal total A 4 13 3 12 2 12 2 12 Switzerland A 2 10 2 10 Great Britain A 2 12 2 12 China A 2 12 2 12 at 100 V 50 Hz permissible voltage deviation 5 10 ...

Страница 21: ... R134a Dimensions Dimensions W x D x H cm 24 x 42 x 66 Usable bath opening cm 15 x 13 Bath depth cm 15 Volumes min max l 3 0 4 0 Weight with circulator kg 28 0 Performance data Mains connection 100 V 50 60 Hz 115 V 60 Hz 230 V 50 Hz 230 V 60 Hz Current consumption nominal total A 5 14 4 12 2 12 2 12 Switzerland A 2 12 Great Britain A 2 12 China A 2 12 ...

Страница 22: ...290 Dimensions Dimensions W x D x H cm 23 x 40 x 65 Usable bath opening cm 15 x 13 Bath depth cm 15 Volumes min max l 3 0 4 0 Weight with circulator kg 25 2 Performance data Mains connection 100 V 50 60 Hz 115 V 60 Hz 230 V 50 Hz 230 V 60 Hz Current consumption nominal total A 4 15 5 12 3 16 3 16 Switzerland A 3 10 Great Britain A 3 13 permissible voltage deviation 5 ...

Страница 23: ...290 Dimensions Dimensions W x D x H cm 23 x 40 x 65 Usable bath opening cm 15 x 13 Bath depth cm 15 Volumes min max l 3 0 4 0 Weight with circulator kg 25 1 Performance data Mains connection 100 V 50 60 Hz 115 V 60 Hz 230 V 50 Hz 230 V 60 Hz Current consumption nominal total A 4 15 5 12 3 16 3 16 Switzerland A 3 10 Great Britain A 3 13 Permissible voltage deviation 5 ...

Страница 24: ...Dimensions W x D x H cm 33 x 47 x 69 Usable bath opening cm 22 x 15 Bath depth cm 15 Volumes min max l 5 0 7 5 Weight with circulator kg 36 0 Performance data Mains connection 100 V 50 60 Hz 115 V 60 Hz 230 V 50 Hz 230 V 60 Hz Current consumption nominal total A 11 15 7 12 4 14 4 14 Switzerland A 4 10 Great Britain A 4 13 China A 4 14 permissible voltage deviation 5 at 100 V 50 Hz permissible volt...

Страница 25: ...nsions W x D x H cm 36 x 46 x 74 Usable bath opening cm 22 x 15 Bath depth cm 20 Volumes min max l 8 0 10 0 Weight with circulator kg 38 5 Performance data Mains connection 100 V 50 60 Hz 115 V 60 Hz 230 V 50 60 Hz 230 V 50 60 Hz Current consumption nominal total A 11 15 7 12 4 14 4 14 Switzerland A 4 10 Great Britain A 4 13 China A 4 14 permissible voltage deviation 5 at 100 V 50 Hz permissible v...

Страница 26: ... Dimensions W x D x H cm 39 x 62 75 Usable bath opening cm 26 x 35 Bath depth cm 20 Volumes min max l 21 0 30 0 Weight with circulator kg 52 0 Performance data Mains connection 115 V 60 Hz 200 V 50 Hz 200 V 60 Hz 230 V 50 Hz 230 V 60 Hz Current consumption nominal total A 10 16 5 11 5 11 5 14 5 14 Switzerland A 5 10 Great Britain A 5 13 China A 5 14 Permissible voltage deviation 5 10 ...

Страница 27: ...s Dimensions W x D x H cm 42 x 49 x 74 Usable bath opening cm 18 x 13 Bath depth cm 15 Volumes min max l 5 0 7 5 Weight with circulator kg 51 5 Performance data Mains connection 115 V 60 Hz 200 V 50 Hz 200 V 60 Hz 230 V 50 Hz 230 V 60 Hz Current consumption nominal total A 9 16 6 11 6 11 6 14 6 14 Switzerland A 6 10 Great Britain A 6 13 China A 6 14 Permissible voltage deviation 5 10 ...

Страница 28: ...mensions Dimensions W x D x H cm 42 x 49 x 74 Usable bath opening cm 18 x 13 Bath depth cm 15 Volumes min max l 5 0 7 5 Weight with circulator kg 51 5 Performance data Mains connection 115 V 60 Hz 200 V 50 60 Hz 230 V 50 60 Hz Current consumption nominal total A 7 16 6 16 6 16 Switzerland A 6 10 6 10 Great Britain A 6 12 6 13 China A 6 13 6 14 Permissible voltage deviation 5 10 ...

Страница 29: ...0 13 Refrigerant R449A Dimensions Dimensions W x D x H cm 42 x 49 x 74 Usable bath opening cm 35 x 41 Bath depth cm 30 Volumes min max l 5 0 7 5 Weight with circulator kg 51 5 Performance data Mains connection 230 V 50 60 Hz Current consumption nominal total A 5 16 Switzerland A 5 10 Great Britain A 5 13 China A 5 16 Permissible voltage deviation 5 10 ...

Страница 30: ...y JULABO can damage the water bath Use bath fluids that are recommended by JULABO Before filling check the parts that are in contact with the medium for compatibility with the bath fluid Do not exceed the maximum permissible viscosity during operation Consult JULABO before using a bath fluid other than the recommended one NOTE Material damage caused by freezing water Freezing water can damage the ...

Страница 31: ...it the working temperature range and the respective temperature control application Hoses for every area of application can be found on our website Hoses must meet the following requirements Temperature resistance Pressure resistance Suitable material properties for the bath fluid used ...

Страница 32: ...ting element may still be hot even after the device has been switched off and may cause burns if touched Allow the device to cool down to room temperature after switching off Wear protective gloves The device is switched off and emptied A suitable transport trolley is available 1 Unplug the power plug from the device 2 If necessary disassemble the temperature control hoses of the external system 3...

Страница 33: ... operation 1 If possible position the device under an extraction system Depending on the bath fluid gases may be created at high temperatures Recommended minimum distance of 1 m to other devices to prevent electromagnetic interference 2 Place the device on a level smooth non flammable surface 3 Ensure that the device is securely positioned 4 For refrigerated circulators Ensure an open space in fro...

Страница 34: ... mounted or heating circulator The power cable is ready for use 1 Insert the power cable on the back of the circulator into the mains connection 1 2 Connect the circulator to the power supply using the power cable The circulator is connected 7 1 2 Connect refrigerated circulator This section describes how the circulator is connected as a refrigerated circulator The circulator is mounted on a refri...

Страница 35: ...2 Connect the CAN plugs of both units with the CAN bus cable 2 3 Connect the refrigeration unit to mains power 3 using the power cable The refrigerated circulator is connected Alternatively the units can be connected to separate circuits If necessary the power supply must be set up in the unit setting ...

Страница 36: ...rnally connected system If the temperature range and or pressure parameters of an externally connected system do not match those of the device this can result in damage to individual components or even failure of the entire system Before connection check the external system for compatibility with the device combination If an external system is connected that is not set up for the maximum pressure ...

Страница 37: ...rature control system as backflow protection NOTE Damaged hoses due to kinking Hoses are damaged by kinking and can may leak Lay hoses with large radii Avoid kinking of the hoses 7 2 1 Connect an external system with screw connections This section describes how to connect an external closed system to the device using screw connectors Open end wrench 19 mm The circulator is equipped with the option...

Страница 38: ... Screw on the pump connections carefully with a maximum of 3 Nm torque 5 Set the flow direction adjustment lever to external circulation The external system is connected If the external system is disassembled the pump connections must be resealed with the sealing plugs so that no bath fluid can splash out during operation ...

Страница 39: ...sealing plugs 3 Push one barbed fitting through each of the union nuts 4 Mount the barbed fittings with the union nuts on the pump connections 5 Carefully tighten the union nuts with a maximum of 3 Nm torque 6 Attach the hoses of the external system on the barbed fittings Pay attention to the supply and runback position 7 Secure the hose against slippage using tube clamps 8 Set the flow direction ...

Страница 40: ...must not exceed the flash point at any time An alarm is triggered when the set value is exceeded Slotted screwdriver size 3 The unit is connected 1 Switch the unit on If no temperature liquid has been filled yet the low liquid level alarm is displayed Depending on the default setting the high temperature cut off alarm is displayed 2 Use the screwdriver to set the high temperature cut off The set v...

Страница 41: ...tor or the cooling coil of the refrigeration unit 5 Close the bath opening with the bath lid The device is filled with bath fluid 7 5 Set up power supply for the refrigerated circulator For a refrigerated circulator the power supply is configured at the factory The circulator is supplied with power from the refrigeration unit Alternatively both units can be connected to separate circuits with one ...

Страница 42: ...th fluid squirts out If the pump connections are not sealed bath fluid can squirt out even with the flow direction set to internal For internal temperature control close the external pump connections The device is switched off Bath fluid is filled 1 Set the lever to a low level for internal circulation e g position 2 from the right stop 2 Switch on the device and check whether the flow of the bath...

Страница 43: ... off or not depending on demand Always on The refrigeration unit is permanently switched on during operation Always off The refrigeration unit remains switched off during operation The unit is switched off The refrigeration unit is connected 1 Simultaneously press and hold the Down Arrow key and the mains switch until the unit is switched on and chiller mode is briefly displayed 2 To select a diff...

Страница 44: ... and the cooling machine is shut down Do not switch off the device until the cooling symbol stops flashing and the device is in standby mode 2 Switch the device off at the mains switch The device is switched off 8 3 Configuring setpoint temperature Device is running the temperature control application to the configured setpoint temperature The factory setting is 10 C The setpoint temperature can b...

Страница 45: ...ons near or below the ambient temperature Use a cooling coil or JULABO immersion cooler 8 5 Activate autostart function The autostart function makes it possible to start a temperature control application directly using the mains switch or via an intermediate timer The device is configured ex works in such a ways that it switches to a safe operating status in the event of power failure The autostar...

Страница 46: ...the same key combination The display will then show LOG O 8 6 2 Reading out blackbox data The blackbox stores all relevant data from the last 20 minutes In addition the black box logs alarms and warnings The blackbox can be read out and the data sent to technical service for analysis The unit is switched on A USB stick is available 1 Insert the USB stick into the USB port 2 Press the OK and Servic...

Страница 47: ...temperature control application from 0 to 999 minutes The setpoint temperature is maintained for the programmed time After the set duration has elapsed the device switches to standby mode The unit is switched on 1 Press the Down Arrow and OK keys simultaneously The display shows t O 2 Use the arrow keys to set the minutes and confirm with OK The display flashes briefly The timer is programmed and ...

Страница 48: ...h tank and place the bath lid on top 2 Set the desired setpoint temperature and start the temperature control application When the setpoint is reached allow the temperature to stabilize for several minutes The more stable the temperature in the bath tank the more precise the adjustment result 3 Simultaneously press the Service key and Down Arrow keys until the decimal point flashes 4 Enter the rea...

Страница 49: ...ust the high temperature cut off to a temperature that is below the displayed actual value An acoustic signal sounds and the error code E 14 is displayed The high temperature cut off works 2 Then set a value that is above the actual value 3 Switch the device off wait a few seconds then switch the device on again The alarm message is deactivated 4 Set the high temperature cut off The high temperatu...

Страница 50: ... properly disposed of In general the device should be completely emptied before longer shutdowns or when there is a change to the external application CAUTION Risk of burns from hot bath fluid Bath fluid can become very hot during a temperature control process Contact with hot bath fluid can cause scalding Before draining the device let it cool to room temperature Avoid direct contact with hot bat...

Страница 51: ...ss of water can damage electronic components of the device and thus lead to failure of the device Clean the outside of the device with a damp cloth only Prevent water from entering the device The device is switched off and disconnected from the mains voltage 1 Allow the device to cool down to room temperature 2 Completely drain the bath fluid 3 Clean the surface of the circulator and the bath tank...

Страница 52: ...evice is protected and can be safely stored there It can be put into operation again as needed 9 8 Technical Service If the unit shows faults you cannot resolve please contact our Technical Service JULABO GmbH Technical Service Gerhard Juchheim Strasse 1 77960 Seelbach Germany Tel 49 7823 51 66 Fax 49 7823 51 99 Service de julabo com Before sending a device to Technical Service the following point...

Страница 53: ...invoice date With the 1PLUS warranty the warranty can be extended to two years free of charge The 1PLUS warranty gives the user a free extended warranty to 24 months limit to a maximum of 10 000 hours of service A prerequisite for this is that the user registers the device at www julabo com quoting its serial number within four weeks of initial operation The warranty applies from the date of JULAB...

Страница 54: ...nect all power cables and if necessary data cables from the circulator and from other connected devices 3 If present disconnect the circulator combination from a connected external application 4 Remove the circulator from the bath tank or cooling machine 5 Give the devices to an authorized disposal company Disposed of the device in household waste or similar facilities for the collection of domest...

Страница 55: ...EC conformity 55 11 EC conformity ...

Страница 56: ... commands are entered using a terminal program Interface commands are divided into IN commands and OUT commands String element Symbol Hex Space 20 Carriage return 0D Line feed LF 0A IN commands Retrieve parameters Command structure Command E g Retrieve the setpoint temperature IN_SP_00 E g Response of the device 55 5 LF OUT commands Set parameters only in remote control mode Command structure Comm...

Страница 57: ...nd warning limits System response in_sp_00 Set setpoint temperature Device modes System response in_mode_05 Operating mode set for temperature control system 0 Stop 1 Start 12 1 2 OUT commands OUT commands set device parameters Remote control mode must be active Parameter settings Parameter Setting out_sp_00 xxx xx Setting for the setpoint temperature Device modes Parameter Setting out_mode_05 x S...

Страница 58: ...rror code Description Solution 01 The unit is being operated with a bath fluid level that is too low Top up the bath fluid Check the temperature control hoses for damage and replace if necessary 05 The cable for the working temperature sensor has broken or short circuited Contact technical service 06 The temperature difference between the working temperature sensor and the high temperature protect...

Страница 59: ...then switch the unit on again 70 Units with incompatible voltage frequency variants connected to each other or units incorrectly configured Check the permissible operating voltage of the units and their configuration 72 Configuration between circulator and connected refrigeration unit failed Switch off the unit at the mains switch wait 4 seconds and then switch the unit on again 83 Excessive power...

Страница 60: ...ck ambient temperature and reduce if necessary Check condenser for soiling and clean as necessary Switch off the unit at the mains switch wait 4 seconds and then switch the unit on again For water cooled units Check cooling water temperature and supply If the fault has not been remedied contact Technical Service 1431 The minimum permissible current consumption at the compressor has been fallen sho...

Страница 61: ...or codes in ticker text Error code Description Solution CFG error Error during configuration Repeat the process Replace USB stick if this occurs again If the fault has not been remedied contact Technical Service ProG error Error during firmware update Repeat the process Replace USB stick if this occurs again If the fault has not been remedied contact Technical Service ...

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