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GI-2000 Manual V2.3

Page

2

T A B L E O F C O N T E N T S

1.0 UNPACKING ................................................................................................................................... 3

2.0 INSTALLATION INFORMATION ............................................................................................ 4-6

3.0 WARNINGS .................................................................................................................................. 6

4.0 PLUMBING INSTALLATION ....................................................................................................... 6-8

5.0 ELECTRICAL INSTALLATION ................................................................................................. 9-11

6.0 G.R.D TESTING ..................................................................................................................... 12-14

7.0 MAINTENANCE .................................................................................................................... 15-16

8.0 CONTROLLER OPERATING PROCEDURES

8.1 GENERAL DESCRIPTION OF OPERATION ...................................................................... 17-23
8.2 AUTOMATIC CLEAN CYCLE - FULL DESCRIPTION .............................................................. 25
8.3 MANUAL CLEAN CYCLE - FULL DESCRIPTION ............................................................... 26-27
8.4 CALIBRATION MODE .......................................................................................................... 28-34
8.5 CLEAN CYCLE RATE ADJUST MODE .................................................................................... 35
8.6 TEST MODE ENTRY AND FUNCTION SELECTION ...........................................................36-37
8.7 POWER ON DISPLAYS AND DATA LOGGING RESET .......................................................... 38
8.8 MODEM OPERATION................................................................................................................ 39
8.9 RECLAIM TANK DISPLAY ........................................................................................................ 39

9.0TROUBLESHOOTING GUIDE .................................................................................................. 40

10.0 WARRANTY INFORMATION ................................................................................................ 41

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Содержание SUPER FLO GI-2000 Series

Страница 1: ...ON AND MAINTENANCE MANUAL VERSION 2 4 10 2007 PLEASE READ CAREFULLY Grease Recovery Device will operate efficiently only when properly installed Do not discard this manual This manual is to be distrib...

Страница 2: ...LLER OPERATING PROCEDURES 8 1 GENERAL DESCRIPTION OF OPERATION 17 23 8 2 AUTOMATIC CLEAN CYCLE FULL DESCRIPTION 25 8 3 MANUAL CLEAN CYCLE FULL DESCRIPTION 26 27 8 4 CALIBRATION MODE 28 34 8 5 CLEAN CY...

Страница 3: ...pany immediately The following items should be included with the shipment QTY DESCRIPTION 1 GI 2000 G R D Unit 1 GI 2000 Flow Control 1 GI 2000 Manual 1 15 Controller Cable 1 GI 2000 Controller 1 Recl...

Страница 4: ...uirements Size is based on Flow Rate per PDI G 101 and ASME A112 14 4 SIZING TABLE Fixture Equipment Drain Outlet or Trap Size Drainage Fixture Unit Value Drainage G P M Equivalent 1 1 4 1 7 5 1 1 2 2...

Страница 5: ...that the proper flow control fitting is included with your shipment Changing the flow control fitting is not recommended and will affect the performance and warranty of the GRD Flow Control Rating GP...

Страница 6: ...re is 6 minimum clearance per side for latch removal Also provide a minimum of 24 on the outlet end in the event that the heating elements require service Provide adequate space on the inlet side for...

Страница 7: ...om flow control to outside opening and fit elbow turned down or intersect a common vent or vent stack without a trap as permitted by local codes Top of air intake from Flow Control is to be at least 6...

Страница 8: ...DIAGRAM B Locate the installation diagram which most closely suits your requirement Install the flow control and GI 2000 as shown GI 2000 Manual V2 3 Page 8...

Страница 9: ...0312A 220 208 VAC 12000 Watts 60 AMP 60313A 220 208 VAC 12000 Watts 60 AMP 60315A 220 208 VAC 24000 Watts 2x60 AMP GI 2000 Manual V2 3 Page 9 Note For special order models not listed consult Josam Com...

Страница 10: ...re applying power to the unit Apply power to the unit and verify with a current probe that L1 and L2 are below 1 amp Once confirmed remove power from the unit 5 5 CONTROLLER CABLE Connect the cable fr...

Страница 11: ...ay will also indicate a full reclaim tank situation exists The GI 2000 controller alarm will continue to sound periodically and the display the reclaim tank full alert until the reclaim tank is no lon...

Страница 12: ...erating Section 8 0 and Troubleshooting Guide Section 9 0 for details on addressing possible problems with the GI 2000 6 2 Heater Check The GI 2000 G R D is equipped with heaters to thin the grease pr...

Страница 13: ...he pump 6 4 Temperature Sensor Check The GI 2000 G R D is equipped a temperature sensor to detect when the water has been sufficiently heated by the heaters during a clean cycle to start pumping the g...

Страница 14: ...r For a water level 1 0 inch below the bottom of the outlet pipe the water level test should indicated 3 0 inches of water For a water level 4 0 inches below the bottom of the outlet pipe the water le...

Страница 15: ...r cleaning can be accomplished by wiping the probe with a soft cloth or sponge A degreaser i e dish washing soap etc may also be used Warning Do not use an abrasive material i e scouring pad steel woo...

Страница 16: ...0 1 2 3 Mode Auto Power Y Date Ex 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 JOSAM GI 2000 MAINTENANCE LOG MONTH ________________________ CONTACT _________...

Страница 17: ...er later uses to calculate the water level in the interceptor trap during actual operation The calibration mode also allows the user to configure system operating parameters Clean Cycle Rate Adjust Mo...

Страница 18: ...the water level the controller is currently calculating Display LED Test Exercises the LCD display and LED indicators for proper operation 8 1 2 CONTROLS DISPAYS AND INDICATORS The following controls...

Страница 19: ...the unit is powered up Clean Cycle Pilot Light External pilot light on the controller enclosure door indicating that the clean cycle is in operation Manual Mode LED External pilot light on the contro...

Страница 20: ...CLE ACTIVE POWER AUTO STOP MANUAL START JOSAM JOSAM GI 2000 GREASE RECOVERY SYSTEM OPERATING SOFTWARE VERSION X X Figure 8 1 2 1 Illustration of the external switches and indicators on the front of th...

Страница 21: ...ustrates the internal switches and indicators inside the controller enclosure JOSAM GI 2000 GREASE RECOVERY SYSTEM OPERATING SOFTWARE VERSION X X PUMP ON HTR ON TEMP SW LEVEL HI ACTY 1 ACTY 2 ENTER CA...

Страница 22: ...r drain system during the clean cycle At this point the user can delay the operation of the unit by hitting the Start Stop button on the controller front panel If Start Stop button is pressed the cont...

Страница 23: ...he cycle at any time by pressing the Start Stop button at any time during the manual cycle The controller will then turn on the heaters as indicated on the controller The heaters will remain on until...

Страница 24: ...and cycles after a few seconds to PRESS START STOP BUTTON TO HALT XX SECONDS BEFORE CLEAN CYCLE STARTS and cycles after a few seconds to the previous message c The following messages are displayed as...

Страница 25: ...to the main automatic display mode Note Disabling the clean cycle limit is intended to allow for a second automatic clean cycle occur within 12 hours Caution should be observed when disabling the clea...

Страница 26: ...AN CYCLE INITIATED XX SECONDS BEFORE CLEAN CYCLE STARTS and cycles after a few seconds to PRESS START STOP BUTTON TO HALT XX SECONDS BEFORE CLEAN CYCLE STARTS Display cycles after a few seconds to the...

Страница 27: ...ual mode Note Another clean cycle should not be initiated until the water level rises back to the outlet level e The unit will display the following message is the user presses Start Stop button at an...

Страница 28: ...he run time of the pump during a clean cycle 8 4 1 CALIBRATION MODE ENTRY AND FUNCTION SELECTION To enter the calibration mode First press of Cal Mode button and the following message to appear PRESS...

Страница 29: ...S ENTER TO SET CC CYCLE LIMIT The sixth press of the Cal Mode button prompts to enter the pump run time entry with the following display See section 8 4 7 PRESS UP DWN KEYS FOR DESIRED CAL PRESS ENTER...

Страница 30: ...splays USE UP AND DWN KEYS TO SET DECADE PRESS ENTER WHEN SET YEAR XXXX Pressing the Enter button displays USE UP AND DWN KEYS TO SET CENTURY PRESS ENTER WHEN SET YEAR XXXX Once the Enter button is pr...

Страница 31: ...NY OTHER KEY TO EXIT Pressing any button other than enter will exit to normal operation Pressing the Enter button will display 1 FILL TANK TO LEVEL ONE MARK LOWER THEN PRESS ENTER TO RECORD LEVEL ONE...

Страница 32: ...few seconds to CALIBRATION COMPLETE RETURNING TO NORMAL OPERATION The unit then returns after a few seconds to Automatic or Manual display modes 8 4 4 SET AUTO CLEAN DAYS This function allows the user...

Страница 33: ...X INCHES Pressing the Enter button will display CAL MODE CAL OFFSET INCHES ENTERED SET TO X X INCHES The unit returns after a few seconds to automatic or manual display modes 8 4 6 CLEAN CYCLE LIMIT T...

Страница 34: ...button to disable long term averaging CAL MODE USE UP DWN KEYS TO ENABLE OR DISBALE LT AVERAGE LT AVERAGE ENABLED 8 4 8 SET PUMP TIME This function sets the run time of the pump during a clean cycle C...

Страница 35: ...nt NORMAL 51 High grease level alarm 2 0 grease present MORE OFTEN LOW 37 High grease level alarm 1 5 grease present MORE OFTEN MED 25 High grease level alarm 1 0 grease present MORE OFTEN HIGH 13 Hig...

Страница 36: ...nter button will turn the heater on Pressing the Enter Up or Down button while the heater is on will turn the heater off The unit will also automatically turn the heater off after 3 minutes Note The h...

Страница 37: ...the bottom of the outlet pipe Therefore the water level displayed is as follows Tank Water Level Displayed Water level At the bottom of the outlet pipe 4 0 no grease 2 below the bottom of the outlet...

Страница 38: ...ored in non volatile memory by the controller The ability to reset the data logging memory to zero is provided and operates as follows If the Enter button is not pressed the Automatic or Manual mode d...

Страница 39: ...the controller Activity LED 1 will then remain on to indicate the controller has the modem option enabled If the modem option is enabled but the controller could not successfully initialize the modem...

Страница 40: ...ation mat be required see section section 8 4 Notify factory for assistance Difficulty in calibrating unit Poor Connection to level sensor Verify connection between level sensor and Interface Board Te...

Страница 41: ...at unit is level Check for proper orientation Check for proper electrical connection Check baffles Check for proper connection to GI 2000 Controller Check for Vented Waste connection Check condition o...

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