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induction heating

Induction heater JH1500

Cooler section

The cooler section consists of a:

1.  cooling water tank
2.  water pump
3.  connection box
4. condenser
5.  condenser fan

DESCRIPTION

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Содержание JH1500

Страница 1: ...T 152 1 1309 15236 Instructions for use and safety regulations for Induction heater JH1500...

Страница 2: ...is used for heating metal parts on vehicles without damaging nearby parts All other use of the equipment or use that does not comply with the instructions in this instruction book can cause personal i...

Страница 3: ...3 induction heating Induction heater JH1500 CE CERTIFICATE...

Страница 4: ...fuse 18 USB connection 18 Control panel 19 Alarm indicators 20 Operation indicator 20 Hose packet 21 Connection block 21 Handheld transformer with hose kit 21 Trigger button 21 Inductor 22 Usage 23 Ge...

Страница 5: ...in place and places that are difficult to reach Heating screws that have rusted in place Nuts on the suspension or the steering Simple removal of underbody protection and PVC coating Frame straighten...

Страница 6: ...6 induction heating Induction heater JH1500 Marking The identification plate is located on the back of the JH1500 400 V 200 V...

Страница 7: ...ed as an excuse to ignore one s own personal responsibility or applicable regulations Great care has been taken during the design and manufacture of the JH1500 to ensure the system conforms with the a...

Страница 8: ...important information can be found in the operating instructions WARNING Do not place the induction heater on unlevel or instable surfaces The induction heater can fall over and cause personal injury...

Страница 9: ...ys etc The objects can be heated up by the magnetic field from the JH1500 and cause burn injuries WARNING Most of the servicing must be performed by service personnel or service support from JOSAM AB...

Страница 10: ...safety goggles when you use the equipment WARNING Sparks from the induction heater can cause fires WARNING Danger of tripping over loose hoses etc WARNING Always read the user instructions before usin...

Страница 11: ...late when the machine is started A sensor detects the water flow and trips the induction heater if the flow is blocked The JH1500 must be connected to earth It has an inbuilt residual current breaker...

Страница 12: ...nstalled in accordance with the instructions in this instruction book It is also the owner s responsibility to ensure that the equipment is inspected according to applicable regulations before it is u...

Страница 13: ...ould be filled to between 80 90 WARNING Do not fill the water tank with anything other than decalcified water mixed with propylene glycol Incorrect handling can cause personal harm and or damage to eq...

Страница 14: ...rrent must be earthed and it must also be protected by a fuse according to the following The electric supply must be protected by a 32 A 400 V or 63 A 200 V fuse when using maximum power step 5 The JH...

Страница 15: ...ce intense heat is created in the work piece and inductor cooling water is used for cooling the machine and its electronic parts The control of the cooling system is totally automatic The connection c...

Страница 16: ...16 induction heating Induction heater JH1500 Cooler section The cooler section consists of a 1 cooling water tank 2 water pump 3 connection box 4 condenser 5 condenser fan DESCRIPTION 1 2 5 3 5 4...

Страница 17: ...ions namely supplying current to the hose packet electronic components and the cooling section The electrical section comprises 1 control panel 2 main power switch 3 residual current breaker 4 main fu...

Страница 18: ...an earth fault There is a test button on the residual current breaker When the test button is pressed the residual current breaker should trip Main fuse 32 A 400 V or 63 A 200 V The main fuse trips i...

Страница 19: ...Off To use the induction heater after it has been connected to the electric mains you must press the On Off button When you have pressed the button one or more of the yellow LEDs lights up on the pow...

Страница 20: ...ressure is too low The induction heater does not function when this indicator is lit General electronic alarm If both LEDs are blinking at the same time the cause is often that one of the phases is mi...

Страница 21: ...in the connection block and further through the hose up to the handheld transformer Handheld transformer with hose kit During use the handheld transformer functions as a tool handle the control button...

Страница 22: ...eater JH1500 Inductor During use the inductor is supplied with a voltage and an alternating magnetic field is generated by the field power amplifier at the inductor s tip The cooling water circulates...

Страница 23: ...s important to control the temperature of the heated work piece if quality is to be maintained The human eye is influenced by the ambient conditions The illumination changes how the eye experiences co...

Страница 24: ...e that there is good ventilation so as to avoid breathing in the gases that are formed during heating Warning The work area must be free from flammable objects Risk of fire Heating Warning Do not touc...

Страница 25: ...1 Turn off at the main power switch 2 Wrap the hose packet around the big handle on the machine and place the inductor in the holder 3 Wrap the power cable around the small handle on the machine Note...

Страница 26: ...f glycol in the cooling water This would make the freezing point impossible to control Check that the cooling water tank is filled to at least 80 with cooling water Note for more powerful heating 15 m...

Страница 27: ...ble glands if necessary To be checked once a year Fitting the inductor Before use the inductor must be attached to the handheld transformer The inductor is screwed in place with four stainless steel s...

Страница 28: ...protective covers and never perform any work on the induction heater without first removing the contact from the wall socket Wait one minute Danger of electrical shocks WARNING Remove the induction h...

Страница 29: ...nt but the induction heater doesn t work The residual current breaker has triggered Identify the cause of the error and take the appropriate action Then reset the residual current breaker Water leak b...

Страница 30: ...is giving the wrong value Check for stuck paddle in water flow sensor or replace water flow sensor The operation LED is blinking fast at start up The heating button is being pressed when starting the...

Страница 31: ...rkshop environment for repairing vehicular damages Warranty If the instructions in this manual are not followed the machine s warranty becomes null and void Recycling The machine must be recycled acco...

Страница 32: ...75 kg Input power requirement 15 kW Degree of protection IP 21 Coolant Water propylene glycol Water tank volume 40 litres Installation electric mains connection Mains connection 3 380 400 V PE 32 A or...

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