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900590-UIM-B-0613

HD SERIES HORIZONTAL DUCT COILS FOR 
COOLING/HEAT PUMPS

FIELD INSTALLED TXV - FLEX COILS 
MODELS: HD

ISO 9001

Certified Quality

Management System

INSTALLATION MANUAL

LIST OF SECTIONS

SAFETY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
GENERAL INFORMATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
COIL METERING DEVICES   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DUCT CONNECTIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CONDENSATE DRAIN CONNECTIONS   . . . . . . . . . . . . . . . . . . . . . . 4

REFRIGERANT LINE CONNECTION  . . . . . . . . . . . . . . . . . . . . . . . . .4
COIL CLEANING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
AIR SYSTEM ADJUSTMENT   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
INSTALLATION VERIFICATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

LIST OF FIGURES

Component Location - HD Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Coil - HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Proper Bulb Location  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Horizontal Coil Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Drain Pan Extension Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Pressure Check   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
TXV Check List  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Drain Traps  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

LIST OF TABLES

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Coil Air Flow Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Air Flow Data - Static Pressure Drop   . . . . . . . . . . . . . . . . . . . . . . . . . .4

SECTION I: SAFETY

This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.

Understand and pay particular attention to the signal words 

DANGER

,

WARNING

, or 

CAUTION

DANGER 

indicates an 

imminently

 hazardous situation, which, if not

avoided, 

will result in death or serious injury

WARNING 

indicates a 

potentially

 hazardous situation, which, if not

avoided, 

could result in death or serious injury

.

CAUTION 

indicated a potentially hazardous situation, which, if not

avoided may result in minor or moderate injury. It is also used to alert
against unsafe practices and hazards involving only property damage. 

SECTION II: GENERAL INFORMATION

This instruction covers the installation of the following coils with 80+ or
90+ AFUE furnaces or MA/MX/MV air moving systems.

The coils have sweat connect fittings. All coils are shipped with a low
psi nitrogen holding charge.

Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Refer to this manual for assis-
tance or additional information, consult a qualified installer or service
agency.

This product must be installed in strict compliance with the enclosed
installation instructions and any applicable local, state, and national
codes including, but not limited to building, electrical, and mechanical
codes.

The furnace area must not be used as a broom closet or for any other
storage purposes, as a fire hazard may be created. Never store items
such as the following on, near or in contact with the furnace.

1. Spray or aerosol cans, rags, brooms, dust mops, vacuum

cleaners or other cleaning tools.

2. Soap powders, bleaches, waxes or other Cleaning com-

pounds; plastic items or containers; gasoline, kerosene, ciga-
rette lighter fluid, dry cleaning fluids or other volatile fluid.

3. Paint thinners and other painting compounds.
4. Paper bags, boxes or other paper products

Never operate the furnace with the blower door removed. To do so
could result in serious personal injury and/or equipment damage.

 FIGURE 1:  

Component Location - HD Coil

COIL

TXV - BULB

TXV

Содержание HD Series

Страница 1: ...SECTION II GENERAL INFORMATION This instruction covers the installation of the following coils with 80 or 90 AFUE furnaces or MA MX MV air moving systems The coils have sweat connect fittings All coils are shipped with a low psi nitrogen holding charge Improper installation may create a condition where the operation of the product could cause personal injury or property damage Improper installatio...

Страница 2: ...1 and 2 to verify proper and recommended line set sizes and that this is a valid system match for the AC or HP unit installed The temperature sensing bulb should be attached to the suction line set Refer to Figure 3 FIGURE 2 Coil HD 1 3 4 D 5 5 8 A B C 3 3 4 2 5 8 1 3 8 OPENING FOR VAPOR CONN OPENING FOR LIQUID CONN OPENING FOR 3 4 NPT SECONDARY DRAIN CONN OPENING FOR 3 4 NPT PRIMARY DRAIN CONN 7 ...

Страница 3: ...from the surrounding air into the insulation The supply air duct should be properly sized by use of a transition to match unit opening All ducts should be suspended using flexible hangers and never fastened directly to the structure Duct work should be fabricated and installed in accordance with local and or national codes This includes the standards of the National Fire Protection Association for...

Страница 4: ...to ten parts water Allow solution to remain on coil for 30 minutes before rinsing with clean water Solution should not be permitted to come in contact with painted surfaces SECTION VIII AIR SYSTEM ADJUSTMENT To check the CFM measure the static pressure drop across the coil using a portable manometer and static pressure tips To prepare coil for static pressure drop measurements the system should ha...

Страница 5: ...re to check for pressure one time FIGURE 7 TXV Check List FIGURE 8 Drain Traps Is coil metering device installed correctly Was the correct TXV installed per the outdoor unit instructions Is the TXV Bulb positioned correctly Is Bulb Insulated Is Equalizer Line connected SECONDARY PRIMARY 3 MIN Were the primary and secondary drains trapped correctly ...

Страница 6: ...hange without notice Published in U S A 900590 UIM B 0613 Copyright 2013 by Johnson Controls Inc All rights reserved Supersedes 900590 UIM A 1012 York International Corp 5005 York Drive Norman OK 73069 NOTES 900590 ...

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