JOHNSON CONTROLS
8
FORM 160.78-N1
ISSUE DATE: 5/30/2012
SECTION 1 - SHIPPING
•
Form 10 (shipped in two assemblies)
•
Form 11 (shipped in two assemblies)
Units that are shipped dismantled MUST
be re-assembled by, or under the supervi-
sion of a Johnson Controls representative.
Refer to YMC
2
Unit Re-assembly Manual
(Form 160.78-N2) for detailed re-assem-
bly instructions.
When more than one chiller is involved,
the major parts of each unit will be
marked to prevent mixing of assemblies.
Piping and wiring drawings to be fur-
nished by Johnson Controls.
Form 1
The chiller is shipped complete with miscellaneous
loose items shipped together.
Refrigerant charges are included.
Chiller Unit
The unit is completely assembled at the factory.
•
The driveline (compressor/motor assembly) is
mounted and all the necessary interconnecting
piping is assembled.
•
The complete unit is factory leak-tested, evacuat-
ed, and shipped charged with R-134A refrigerant.
•
The OptiView™ Control Center is mounted on
the unit.
•
The Variable Speed Drive (VSD) is mounted,
wired, and shipped with glycol.
Miscellaneous Items
The following items are shipped together:
•
Four (4) vibration isolation pads (or optional
spring isolators and brackets).
FIELD ASSEMBLED UNITS ONLY
If the chiller was not shipped complete (as shown in
Form 1 or 2 below), use the
YMC
2
Unit Re-assembly
Manual (Form 160.78-N2)
in conjunction with this
installation manual. This manual is furnished with all
units that are to be field assembled.
The services of a Johnson Controls representative will
be furnished to check the installation, supervise the
initial start-up and operation of all chillers installed
within the Continental United States.
The Johnson Controls Warranty may be
voided if the following restrictions are not
adhered to.
1. No valves or connections should be opened under
any circumstances because such action will result
in loss of the factory nitrogen charge.
2. Do not dismantle or open the chiller for any rea-
son except under the supervision of a Johnson
Controls representative.
3. When units are shipped dismantled, notify the
nearest Johnson Controls office in ample time for
a Johnson Controls representative to supervise
rigging the unit to its operating position and the
assembly of components.
4.
Do not make final power supply connections to
the compressor motor drive or control center.
5. Do not charge the unit with refrigerant.
6. Do not attempt to start the system.
7. Do not run hot water (110°F / 43°C max) or steam
through the evaporator or condenser at any time.
YMC
2
SHIPMENT FORMS
The chiller may be ordered and shipped in any of the
following forms:
•
Form 1 (shipped complete)
•
Form 2 (shipped complete)
•
Form 3 (shipped in three assemblies)
•
Form 7 (shipped in four assemblies)
•
Form 9 (shipped in two assemblies)
