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JOHNSON CONTROLS

10

FORM 160.43-NM4 

ISSUE DATE: 11/12/2012

SECTION 2 - INSTALLATION

PRESSURE CONNECTION PIPING

Never use the enclosure for leverage to 

hand tighten the pressure connection. Al-

ways use a wrench to tighten the pressure 

connection to the piping. To avoid damage 

to control, always hold the wrench on the 

wrench flats or hex portion of the pres

-

sure connection when tightening piping 

connections.

1.  Installing kit supplied 1/4 Ext. Flare X 1/4 Ext. 

Pipe  half  union  fitting  (YORK  p/n  023  00927 

000) in 025 45742 LPCO control pressure 1/4 in. 

NPTI connection. Refer to Figure 2.

a.  Ensure 1/4 in. pipe thread mating surfaces 

are clean and free of debris or defect.

b.  Use pipe thread sealant YORK p/n 013 

03089 000 (Grade 554, Red, 10 ml, for re-

frigerant pipe up to 1/2” dia.) applied to 1/4 

in. external pipe threads only. Do not apply 

to the first 2 threads of fitting. 

c.  Apply tightening torque to the fitting only 

while holding back on hex portion of the 

LPCO control pressure connection. Secure 

fitting to pressure connection tight enough to 

ensure a leak free seal.

2.  Installing kit supplied Capillary Tube (48 in.) 

YORK p/n 026 45010 000

a.  Ensure 1/4 in. flare mating surfaces are clean 

and free of debris or defect.

b.  Connect the 1/4 in. flare nut on 90 deg. end 

of capillary tube to the 1/4 in. external flare 

half union fitting at the LPCO control pres-

sure connection. Apply tightening torque to 

the flare nut only while holding back on fit-

ting. Secure flare nut to fitting tight enough 

to ensure a leak free seal.

c.  Route the capillary tubing across to the right 

hand wall of the ECC and up the right hand 

wall to the area of the “Cooler” (evaporator) 

panel gauge. Coil any excess capillary tubing 

near the evaporator pressure tap connection.

FIGURE 2 - 

PRESSURE CONTROL LEFT SIDE VIEW

LD12524

3. 

Connect  the  1/4  in.  flare  nut  on  straight  end  of 

capillary tube to the 1/4 in. external flare evapora

-

tor pressure tap connection, behind the “Cooler” 

(evaporator) panel gauge. Apply tightening torque 

to the flare nut only while holding back on fitting. 

Secure flare nut to fitting tight enough to ensure a 

leak free seal. 

4.  Use kit supplied wire tie-wraps (YORK p/n 

025 09607 000) to secure LPCO capillary tubing 

as needed.

Содержание York 366-70487

Страница 1: ...RS STYLE B AND C CONTROL CENTERS 366 70488 366 70487 AND 366 73582 LOW PRESSURE CUTOUT CONTROL P N 025 45742 000 INSTALLATION AND MAINTENANCE Supersedes 160 43 NM4 1206 Form 160 43 NM4 1112 035 21593...

Страница 2: ...als This individual shall also be familiar with and comply with all applicable governmental standards and regulations pertaining to the task in question SAFETY SYMBOLS The following symbols are used i...

Страница 3: ...icy for con tinuous product improvement the information con tained in this document is subject to change without notice Johnson Controls makes no commitment to update or provide current information au...

Страница 4: ...JOHNSON CONTROLS 4 FORM 160 43 NM4 ISSUE DATE 11 12 2012 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 5: ...ting 025 45742 LPCO Control 9 Pressure Connection Piping 10 Wiring 11 SECTION 3 TESTING AND ADJUSTMENTS 13 Tools Needed 13 Secure Chiller From Operation 13 Connect LPCO Pressure Connection To A Calibr...

Страница 6: ...JOHNSON CONTROLS 6 FORM 160 43 NM4 ISSUE DATE 11 12 2012 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 7: ...tments LPCO controls 025 45742 are vacuum switches which are negative gauge pressure controls that operate at a predetermined constant pressure below atmospheric This means that the absolute pressure...

Страница 8: ...At atmospheric pressure the switch contacts are made between the Common and Normally Open terminals and open between the Common and Normally Closed terminals As the pressure falls below the control C...

Страница 9: ...rated in a vertical position with the switch up and pressure con nection down The controls are surface mounted using two mounting ears with holes for 10 screws on either side of the control bracket pl...

Страница 10: ...o pressure connection tight enough to ensure a leak free seal 2 Installing kit supplied Capillary Tube 48 in YORK p n 026 45010 000 a Ensure 1 4 in flare mating surfaces are clean and free of debris o...

Страница 11: ...itch bracket Refer to Figure 3 The three switch terminals are clearly labeled COM MON NORMALLY OPEN and NORMALLY CLOSED Refer to Figures 3 and 4 1 Remove enclosure cover first by removing the one capt...

Страница 12: ...res 1 3 and 4 and ECC Wiring Diagram 8 Use kit supplied wire tie wraps YORK p n 025 09607 000 to bundle and or secure LPCO control wires numbered 47 48 and 49 as needed 9 Reinstall enclosure cover sec...

Страница 13: ...flare half union fitting at the LPCO control pressure con nection 2 Using clean 1 4 in refrigerant hoses connect a controllable vacuum source in series to a digital vacuum gauge and to the 1 4 in ext...

Страница 14: ...7 Repeat steps 4 5 and 6 until the noted CUT OUT setpoint is within the allowable range 8 Once the CUTOUT set point is verified or cali brated then proceed to the switch DEADBAND calibration procedur...

Страница 15: ...k free seal 4 Disconnect the Ohm meter from the switch Com mon and Normally Open terminals 5 Connect the wire numbered 47 to the 025 45742 LPCO control switch terminal labeled as COM MON Refer to Figu...

Страница 16: ...JOHNSON CONTROLS 16 FORM 160 43 NM4 ISSUE DATE 11 12 2012 Section 3 Testing and Adjustments THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 17: ...plated brass Wetted Materials Brass bellows and zinc plated steel spring Weight Approx 1 lb Approvals UNITED STATES AND CANADA UL Listed cUL Certified Pressure UL 508 CSA C22 2 No 14 Files E42272 EUR...

Страница 18: ...USA 17405 1592 800 861 1001 Subject to change without notice Printed in USA Copyright by Johnson Controls 2012 www johnsoncontrols com ALL RIGHTS RESERVED Form 160 43 NM4 1112 Issue Date November 12 2...

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