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8. TROUBLE SHOOTING     

ENGINE TROUBLE SHOOTING 

SYMPTOM 

POSSIBLE CAUSE 

SOLUTION 

Difficult to start, "fuel is 
available,but no 
SPARK at spark plug". 

Spark plug bridging? 

Check gap, insulation or replace spark plug. 

Carbon deposit on spark plug? 

Clean or replace spark plug. 

Short  circuit  due  to  deficient  spark  plug 
insulation? 

Check spark plug insulation, replace if worn. 

Improper spark plug gap? 

Set to proper gap. 

Difficult to start, "fuel is 
available,and SPARK 
is present at spark 
plug. 

ON/OFF switch is shorted? 

Check switch wiring, replace switch. 

Ignition coil defective? 

Replace ignition coil. 

Improper spark gap, points dirty? 

Set correct spark gap and clean points. 

Condenser insulation worn or short 
circuiting? 

Replace condenser. 

Spark plug wire broken or short 
circuiting? 

Replace defective spark plug wiring 

Difficult to start, "fuel is 
available,spark is 
present and 
compression is normal" 

Wrong fuel type? 

Flush  fuel  system,  and  replace  with  correct 
type of fuel. 

Water or dust in fuel system? 

Flush fuel system. 

Air cleaner dirty? 

Clean or replace air cleaner. 

Difficult to start, "fuel is 
available,spark is 
present and 
compression is low. 

Suction/exhaust valve stuck or 
protruded? 

Re-seat valves. 

Piston ring and/or cylinder worn? 

Replace piston rings and or piston. 

Cylinder  head  and/or  spark  plug  not 
tightened properly? 

Torque cylinder head bolts and spark plug. 

Head  gasket  and/or  spark  plug  gasket 
damaged? 

Replace head and spark plug gaskets. 

No fuel present at 
carburetor. 

Fuel not available in fuel tank? 

Fill with correct type of fuel. 

Fuel cock does not open properly? 

Apply  lubricant  to  loosen  fuel  cock  level,   
replace if necessary. 

Fuel filter clogged? 

Replace fuel filter. 

Fuel tank cap breather hole clogged? 

Clean or replace fuel tank cap. 

Air in fuel line? 

Bleed fuel line. 

"Weak in power" 
compression is proper 
and does not misfire. 

Air cleaner not clean? 

Clean or replace air cleaner. 

Improper level in carburetor? 

Check float adjustment, re-build carburetor. 

Defective Spark plug? 

Clean or replace spark plug 

"Weak in power" 
compression is proper 
but misfires 

Water in fuel system? 

Flush  fuel  system,  and  replace  with  correct 
type of fuel. 

Dirty spark plug? 

Clean or replace spark plug. 

Ignition coil defective? 

Replace ignition coil. 

Engine overheats. 

Spark plug heat value improper? 

Replace with correct type of spark plug. 

Correct type of fuel? 

Replace with correct type of fuel. 

Cooling fins dirty? 

Clean cooling fins. 

Rotational speed 
fluctuates. 

Governor adjusted correctly? 

Adjust governor. 

Governor spring defective? 

Replace governor spring. 

Fuel flow restricted? 

Check entire fuel system for leaks or clogs. 

Recoil starter 
malfunction. 

Recoil mechanism clogged with dust and 
dirt? 

Clean recoil assembly with soap and water. 

Spiral spring loose? 

Replace spiral spring. 

 
 
 
 
 

SYMPTOM 

POSSIBLE CAUSES 

SOLUTION 

Travel  speed  too  low, 
and vibration is weak. 

Engine speed too low? 

Set engine speed to correct RPM. 

Clutch slips? 

Check or replace clutch. 

V-belt slips? 

Adjust or replace V-belt. 

Excessive oil in vibration? 

Drain excess oil and fill to proper level. 

Malfunction in vibrator housing? 

Check eccentric, gears and counter weights. 

Bearing Failure? 

Replace Bearing 

Insufficient engine output? 

Check engine, compression etc. 

Содержание CT0567

Страница 1: ...e the original instructions This document is part of the product keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling...

Страница 2: ...ght into circulation by us In case of alteration of the machine not agreed upon by us this declaration will lose its validity Product description 6HP DIESEL REVERSIBLE PLATE COMPACTOR Model CT0567 App...

Страница 3: ...ONS Trench compaction Earthworks Road maintenance Landscaping Brick paving Driveway topping 2 IMPORTANT SAFETY INFORMATION Workers who have been trained can operate the machine Before using this equip...

Страница 4: ...o people of appropriate strength Using the lifting handles provided on the machine along with correct lifting techniques Mechanical Hazards DO NOT operate the machine unless all protective guards are...

Страница 5: ...OT over fill the fuel tank and avoid spilling diesel when refueling Spilled diesel or diesel vapour may ignite If spillage occurs ensure that the area is dry before starting the motor ENSURE that the...

Страница 6: ...is mounted on the motor below the fuel tank Tension of the drive belt is adjustable loosen the four nuts on the bolts which secure the motor to the base plate Adjust the set screws which bear against...

Страница 7: ...t to start the engine at cold weather Remove the rubber plug on the cylinder head and fill about 2CC engine oil before starting 8 Concerning the electric starting engine open the fuel cock turn the go...

Страница 8: ...hose fitted with a sprinkler Excessive watering or water content will cause the machine to stall The optional water tank kit is recommended when the machine is used on bituminous surfaces as the wate...

Страница 9: ...the maintenance inspection in accordance with Tables 1 through 3 TABLE 1 MACHINE INSPECTION Item Hours of Operation Starting check Every 8 hours every day Loosened of lost screws Every 8 hours every d...

Страница 10: ...iping and connections should be replaced every 2 years Daily Service Check for leakage of fuel or oil Remove soil and clean the bottom of compaction plate Check engine oil Check for loose screws inclu...

Страница 11: ...fety gloves Checking and Replacing the V belt and Clutch After 200 hours of operation remove the upper belt cover to check the V belt tension Tension is proper if the belt bends about 10mm when depres...

Страница 12: ...h clockwise so that the V belt goes back on Checking Clutch Check the clutch simultaneously with V belt checking With belt removed check outer drum of the clutch for seizure and V groove for wear or d...

Страница 13: ...tank Fill with correct type of fuel Fuel cock does not open properly Apply lubricant to loosen fuel cock level replace if necessary Fuel filter clogged Replace fuel filter Fuel tank cap breather hole...

Страница 14: ...mes or burning objects near the machine Shut off the engine before refueling Use only clean filtered unleaded Diesel CAUTION Lifting point CAUTION Read and understand the supplied OperationManual befo...

Страница 15: ...15 Guaranteed sound power level in dB A Forward and backward...

Страница 16: ...16 10 EXPANDED VIEW AND PART LISTS Part 1...

Страница 17: ...BOLT M12 x 20 GB70 4 13 0930012 SPRING WASHER12 GB93 4 14 3000001 1 DIESEL ENGINE 1 15 0700010 BOLT M10 x 30 GB70 4 16 0930010 SPRING WASHER10 GB93 4 17 0970010 WASHER10 GB97 1 4 18 3006000 HANDLE ASS...

Страница 18: ...QTY 32 3001001 1 BASE PLATE 1 33 3001002 VIBRATION DAMPER 4 34 0970012 WASHER12 GB97 4 35 0617012 NUT M12 GB6170 4 36 3001003 EXTENSION PLATE 2 37 0970020 WASHER GB97 6 38 0930020 SPRING WASHER GB93...

Страница 19: ...PART 3...

Страница 20: ...096 1 52 0578308 BOLT M8 x 20 GB5783 1 53 3002006 BEARING COVER 2 54 0276006 BEARING60206 GB276 2 55 3002007 PINCH CLAMP 1 56 3002008 BOLT M20 1 57 3002009 BOLT 1 58 0854010 WASHER10 GB854 10 59 06170...

Страница 21: ...AINING RING42 GB894 3 85 3002023 COVER GASKET 3 86 3002024 GEAR 1 87 0109612 KEY A12 X 20 GB1096 1 88 3002025 SPACER 1 89 3002026 PULLEY SHAFT 1 90 0109612 KEY A12 X 50 GB1096 1 91 3002027 UNBALANCE W...

Страница 22: ...PART 4...

Страница 23: ...ING HANDLE 1 121 0701006 40 NUT M6 X 40 GB701 3 122 0859006 SPRING WASHER 6 GB859 3 123 3006006 3 TRAVEL LEVER 1 124 0701008 30 NUT M8 X 30 GB701 2 125 0950008 WASHER 8 GB95 2 126 AR680805001 THROTTLE...

Страница 24: ...CANNON TOOLS LTD Add 20 station road Rowley Regis west midlands B65 0JU U K Made in China...

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