SECTION 3 - CHASSIS & TURNTABLE
3-188
3121234
Low Pressure Regulator (LPR)
The LPR is a combination vaporizer, pressure regulating
device. The LPR is a negative pressure, two stage regulator that
is normally closed when the engine is not running. When the
engine is cranking or running, a partial vacuum is created in
the fuel line which connects the regulator to the mixer. This
partial vacuum opens the regulator permitting fuel to flow to
the mixer.
Propane fuel enters the primary port of the LPR and passes
through the primary jet and into the primary/ exchanger
chamber. As the propane passes through the heat exchanger
the fuel expands and creates pressure inside the chamber. The
pressure rises as the fuel expands when the pressure rises
above 1.5 psi (10.34 kpa), sufficient pressure is exerted on the
primary diaphragm to cause the diaphragm plate to pivot and
press against the primary valve pin thus closing off the flow of
fuel. This action causes the flow of fuel into the regulator to be
regulated.
When the engine is cranking, sufficient vacuum will be intro-
duced into the secondary chamber from the mixer drawing
the secondary diaphragm down onto the spring loaded lever
and opening the secondary valve allowing vaporized fuel to
pass to the mixer. This mechanical action in conjunction with
the EPR reactions causes the downward action on the second-
ary lever causing it to open wider allowing more fuel to flow to
the mixer.
THE VOICE COIL SECTION OF THE EPR ASSEMBLY IS AN EMISSIONS CONTROL
DEVICE AND CANNOT BE REBUILT. IF THE COIL ASSEMBLY FAILS TO OPERATE
PROPERLY, REPLACE IT WITH AN OEM REPLACEMENT PART ONLY.
Air Fuel Mixer
The air valve mixer is an air-fuel metering device and is com-
pletely self-contained. The mixer is an air valve design, utiliz-
ing a relatively constant pressure drop to draw fuel into the
mixer from cranking to full load. The mixer is mounted in the
air stream ahead of the throttle control device.
When the engine begins to crank, it draws in air with the air
valve covering the inlet, negative pressure begins to build.
This negative pressure signal is communicated to the top of
the air valve chamber through 4 vacuum ports in the air valve
assembly. A pressure/force imbalance begins to build across
the air valve diaphragm between the air valve vacuum cham-
ber and the atmospheric pressure below the diaphragm. The
air valve vacuum spring is calibrated to generate from 4.0 in.
(101.6 mm) of water column at start to as high as 14.0 in.
(355.60 mm) of water column at full throttle. The vacuum
being created is referred to as Air Valve Vacuum (AVV). As the
air valve vacuum reaches 4.0 in. (101.6mm) of water column,
the air valve begins to lift against the air valve spring. The
amount of AVV generated is a direct result of the throttle posi-
tion. At low engine speed the air valve vacuum is low and the
air valve position is low thus creating a small venturi for the
fuel to flow. As the engine speed increase the AVV increases
and the air valve is lifted higher thus creating a much larger
venturi. This air valve vacuum is communicated from the mixer
venture to the LPR secondary chamber via the low pressure
fuel supply hose. As the AVV increases in the secondary cham-
ber the secondary diaphragm is drawn further down forcing
the secondary valve lever to open wider.
Figure 3-118. Low Pressure Regulators
Figure 3-119. Air Fuel Mixer
Содержание 680S
Страница 1: ...Service and Maintenance Manual Model 680S Prior to SN 0300189341 P N 3121234 December 05 2017 AS NZS...
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Страница 48: ...SECTION 2 GENERAL 2 10 3121234 Figure 2 1 Engine Operating Temperature Specifications Deutz 4150548 E...
Страница 49: ...SECTION 2 GENERAL 3121234 2 11 Figure 2 2 Engine Operating Temperature Specifications Ford 4150548 E...
Страница 50: ...SECTION 2 GENERAL 2 12 3121234 Figure 2 3 Engine Operating Temperature Specifications Caterpillar 4150548 E...
Страница 51: ...SECTION 2 GENERAL 3121234 2 13 Figure 2 4 Engine Operating Temperature Specifications GM 4150548 E...
Страница 52: ...SECTION 2 GENERAL 2 14 3121234 NOTES...
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Страница 86: ...SECTION 3 CHASSIS TURNTABLE 3 34 3121234 Figure 3 25 Assembly Tools Bearing Cone Pressing B Bearing...
Страница 87: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 35 Figure 3 26 Assembly Tools Bearing Cone Pressing A Bearing...
Страница 88: ...SECTION 3 CHASSIS TURNTABLE 3 36 3121234 Figure 3 27 Assembly Tools Bearing Cup Pressing A B Bearings...
Страница 89: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 37 Figure 3 28 Assembly Tools Seal Pressing...
Страница 90: ...SECTION 3 CHASSIS TURNTABLE 3 38 3121234 Figure 3 29 Assembly Tools Spacer Brake Disc Installation...
Страница 91: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 39 Figure 3 30 Assembly Tools Brake Retaining Ring Installation...
Страница 139: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 87 Figure 3 62 Swing Hub Prior to SN 0300134352...
Страница 143: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 91 Figure 3 64 Swing Brake...
Страница 196: ...SECTION 3 CHASSIS TURNTABLE 3 144 3121234 Figure 3 82 Rotary Coupling Port Location Prior to SN 0300137913 5 1660303 B...
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Страница 206: ...SECTION 3 CHASSIS TURNTABLE 3 154 3121234 Figure 3 89 Generator Troubleshooting Circuit Diagram Sheet 1 of 2...
Страница 207: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 155 Figure 3 90 Generator Troubleshooting Circuit Diagram Sheet 2 of 2...
Страница 208: ...SECTION 3 CHASSIS TURNTABLE 3 156 3121234 Figure 3 91 Generator Electrical Circuit Diagram...
Страница 209: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 157 Figure 3 92 Power Board PC1 Electrical Circuit Diagram...
Страница 210: ...SECTION 3 CHASSIS TURNTABLE 3 158 3121234 Figure 3 93 Power Board PC2 Electrical Circuit Diagram Sheet 1 of 2...
Страница 211: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 159 Figure 3 94 Power Board PC2 Electrical Circuit Diagram Sheet 2 of 2...
Страница 224: ...SECTION 3 CHASSIS TURNTABLE 3 172 3121234 Figure 3 103 EMR 2 Engine Side Equipment...
Страница 225: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 173 Figure 3 104 Deutz EMR 2 Troubleshooting Flow Chart...
Страница 226: ...SECTION 3 CHASSIS TURNTABLE 3 174 3121234 Figure 3 105 Deutz EMR 2 Vehicle Side Connection Diagram...
Страница 227: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 175 Figure 3 106 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2...
Страница 228: ...SECTION 3 CHASSIS TURNTABLE 3 176 3121234 Figure 3 107 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2...
Страница 229: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 177 Figure 3 108 EMR 2 Engine Plug Pin Identification...
Страница 230: ...SECTION 3 CHASSIS TURNTABLE 3 178 3121234 Figure 3 109 EMR 2 Vehicle Plug Pin Identification...
Страница 231: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 179 Figure 3 110 EMR2 Fault Codes Sheet 1 of 5...
Страница 232: ...SECTION 3 CHASSIS TURNTABLE 3 180 3121234 Figure 3 111 EMR2 Fault Codes Sheet 2 of 5...
Страница 233: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 181 Figure 3 112 EMR2 Fault Codes Sheet 3 of 5...
Страница 234: ...SECTION 3 CHASSIS TURNTABLE 3 182 3121234 Figure 3 113 EMR2 Fault Codes Sheet 4 of 5...
Страница 235: ...SECTION 3 CHASSIS TURNTABLE 3121234 3 183 Figure 3 114 EMR2 Fault Codes Sheet 5 of 5...
Страница 264: ...SECTION 3 CHASSIS TURNTABLE 3 212 3121234 NOTES...
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Страница 286: ...SECTION 4 BOOM PLATFORM 4 22 3121234 Figure 4 7 Boom Assembly Cutaway Sheet 1 of 2 10 15 12 6 9...
Страница 333: ...SECTION 4 BOOM PLATFORM 3121234 4 69 Figure 4 25 Load Sensing Device...
Страница 336: ...SECTION 4 BOOM PLATFORM 4 72 3121234 NOTES...
Страница 402: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 66 3121234 Figure 5 100 Fault logic Troubleshooting...
Страница 403: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 3121234 5 67 Figure 5 101 Fault logic Troubleshooting...
Страница 404: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 68 3121234 Figure 5 102 Fault logic Troubleshooting...
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Страница 410: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 74 3121234 Figure 5 105 Hydraulic Schematic Sheet 3 of 8 SHEET 2...
Страница 412: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 76 3121234 Figure 5 107 Hydraulic Schematic Sheet 5 of 8 SHEET 3...
Страница 414: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 78 3121234 Figure 5 109 Hydraulic Schematic Sheet 7 of 8 SHEET 4...
Страница 416: ...SECTION 5 BASIC HYDRAULICS INFORMATION SCHEMATICS 5 80 3121234 NOTES...
Страница 423: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 7 Figure 6 2 ADE Block Diagram...
Страница 445: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 29 Figure 6 6 Analyzer Flow Chart Prior to Version 5 X Software Sheet 4 of 4...
Страница 447: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 31 Figure 6 8 Analyzer Flow Chart Version 5 X Software Sheet 2 of 4...
Страница 461: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 45 1 1001103667 Y Figure 6 22 Ground Control Module Sheet 1 of 3...
Страница 462: ...SECTION 6 JLG CONTROL SYSTEM 6 46 3121234 1 1001103667 Y Figure 6 23 Ground Control Module Sheet 2 of 3...
Страница 463: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 47 1 1001103667 Y Figure 6 24 Ground Control Module Sheet 3 of 3...
Страница 464: ...SECTION 6 JLG CONTROL SYSTEM 6 48 3121234 CONNECTOR 1001141138 D Figure 6 25 Platform Control Module Sheet 1 of 2...
Страница 465: ...SECTION 6 JLG CONTROL SYSTEM 3121234 6 49 CONNECTOR 1001141138 D Figure 6 26 Platform Control Module Sheet 2 of 2...
Страница 480: ...SECTION 6 JLG CONTROL SYSTEM 6 64 3121234 NOTES...
Страница 491: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3121234 7 11 Figure 7 15 Connector Installation...
Страница 526: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 46 3121234 Figure 7 54 Electrical Schematic GM Sheet 1 of 2 SHEET 1...
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