SECTION 5 - HYDRAULICS
3121259
– JLG Lift –
5-35
The System Circuit
THE BASIC CLOSED CIRCUIT
Hydraulic lines connect the main ports of the pump to the
main ports of the motor. Fluid flows in either direction from
the pump to the motor and back. Either of the hydraulic lines
can be under high pressure. In pumping mode the position of
the pump swashplate determines which line is high pressure
as well as the direction of fluid flow.
CASE DRAIN AND HEAT EXCHANGER
The pump and motor require case drain lines to remove hot
fluid from the system.The pump and motor drain from the top-
most port to ensure the cases remain full of fluid.The motor
case drain can connect to the lower drain port on the pump
housing or it can tee into the case drain line upstream of the
heat exchanger. A heat exchanger with bypass valve cools the
case drain fluid before it returns to the reservoir.
High Pressure Relief Valve (HPRV) and Charge
Check
All H1 pumps have a combination high pressure relief and
charge check valve. The high-pressure relief function is a dissi-
pative (heat generating) pressure control valve for the pur-
pose of limiting excessive system pressures. The charge check
function replenishes the low-pressure side of the working loop
with charge oil. Each side of the transmission loop has a dedi-
cated non-adjustable, factory-set HPRV valve. When system
pressure exceeds the factory setting, oil is passed from the
high pressure system loop into the charge gallery, and into the
low pressure system loop via the charge check.
The pump may have different pressure settings at each system
port. When an HPRV valve is used in conjunction with a pres-
sure limiter, the HPRV valve is always factory set above the set-
ting of the pressure limiter. The system pressure shown in the
order code for pumps with only HPRV is the HPRV setting.The
system pressure shown in the order code for pumps with pres-
sure limiter and HPRV, is the pressure limiter setting.
NOTE:
HPRVs are set at low flow condition. Any application or
operating condition which leads to elevated HPRV flow will
cause a pressure rise with flow above the valve setting.
Figure 5-25. High Pressure Relief and Charge Check Valve
with Bypass Valve in charging mode
Figure 5-26. High Pressure Relief and Charge Check Valve
with Bypass Valve in relief mode
Содержание 340AJ
Страница 1: ...Service and Maintenance Manual Model 340AJ P N 3121259 June 27 2017...
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Страница 10: ...vi JLG Lift 3121259 TABLE OF CONTENTS SECTION NO TITLE PAGE NO Thispageleftblankintentionally...
Страница 15: ...3121259 JLG Lift xi LIST OF FIGURES FIGURE NO TITLE PAGE NO Thispageleftblankintentionally...
Страница 18: ...xiv JLG Lift 3121259 LIST OF TABLES TABLE NO TITLE PAGE NO Thispageleftblankintentionally...
Страница 42: ...SECTION 2 GENERAL 2 12 JLG Lift 3121259 NOTES...
Страница 69: ...SECTION 3 CHASSIS TURNTABLE 3121259 JLG Lift 3 27 Figure 3 24 Bearing Pressing Tool...
Страница 71: ...SECTION 3 CHASSIS TURNTABLE 3121259 JLG Lift 3 29 Figure 3 27 Bearing Nut Wrench...
Страница 134: ...SECTION 3 CHASSIS TURNTABLE 3 92 JLG Lift 3121259 NOTES...
Страница 157: ...SECTION 4 BOOM PLATFORM 3121259 JLG Lift 4 23 Figure 4 8 Rotator Counterbalance Valve...
Страница 218: ...SECTION 5 HYDRAULICS 5 58 JLG Lift 3121259 Figure 5 32 Fasteners and Plugs Sheet 1 of 2...
Страница 219: ...SECTION 5 HYDRAULICS 3121259 JLG Lift 5 59 Figure 5 33 Fasteners and Plugs Sheet 2 of 2...
Страница 236: ...SECTION 5 HYDRAULICS 5 76 JLG Lift 3121259 Figure 5 39 Gear Pump Cutaway...
Страница 246: ...SECTION 5 HYDRAULICS 5 86 JLG Lift 3121259 Figure 5 40 Oil Sampling Port...
Страница 255: ...SECTION 6 JLG CONTROL SYSTEM 3121259 JLG Lift 6 9 PLATFORM MODULE GROUND MODULE Figure 6 2 Control Module Location...
Страница 256: ...SECTION 6 JLG CONTROL SYSTEM 6 10 JLG Lift 3121259 Figure 6 3 Ground Module Sheet 1 of 4...
Страница 267: ...SECTION 6 JLG CONTROL SYSTEM 3121259 JLG Lift 6 21 Figure 6 10 Analyzer Diagnostics Menu Sheet 1 of 4...
Страница 268: ...SECTION 6 JLG CONTROL SYSTEM 6 22 JLG Lift 3121259 Figure 6 11 Analyzer Diagnostics Menu Sheet 2 of 4...
Страница 269: ...SECTION 6 JLG CONTROL SYSTEM 3121259 JLG Lift 6 23 Figure 6 12 Analyzer Diagnostics Menu Sheet 3 of 4...
Страница 270: ...SECTION 6 JLG CONTROL SYSTEM 6 24 JLG Lift 3121259 Figure 6 13 Analyzer Diagnostics Menu Sheet 4 of 4...
Страница 271: ...SECTION 6 JLG CONTROL SYSTEM 3121259 JLG Lift 6 25 Figure 6 14 Analyzer Personalities Menu Sheet 1 of 2...
Страница 272: ...SECTION 6 JLG CONTROL SYSTEM 6 26 JLG Lift 3121259 Figure 6 15 Analyzer Personalities Menu Sheet 2 of 2...
Страница 273: ...SECTION 6 JLG CONTROL SYSTEM 3121259 JLG Lift 6 27 Figure 6 16 Analyzer Machine Setup Menu...
Страница 274: ...SECTION 6 JLG CONTROL SYSTEM 6 28 JLG Lift 3121259 Figure 6 17 Analyzer Calibrations Menu...
Страница 289: ...SECTION 6 JLG CONTROL SYSTEM 3121259 JLG Lift 6 43 14 Press ENTER If calibration is successful the screen will read...
Страница 336: ...SECTION 6 JLG CONTROL SYSTEM 6 90 JLG Lift 3121259 NOTES...
Страница 346: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 10 JLG Lift 3121259 Figure 7 13 Connector Installation...
Страница 365: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3121259 JLG Lift 7 29 This page left blank intentionally...
Страница 368: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 32 JLG Lift 3121259 NOTES...
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