SECTION 2 - SERVICE PROCEDURES
2-2
31215808
2.2
PREVENTIVE MAINTENANCE AND INSPECTION
SCHEDULE
The preventive maintenance and inspection checks are listed
and defined in the following table. This table is divided into
two basic parts, the “AREA” to be inspected and the “INTER-
VAL” at which the inspection is to take place. Under the “AREA”
portion of the table, the various systems along with the com-
ponents that make up that system are listed. The “INTERVAL”
portion of the table is divided into two columns representing
the various inspection time periods. The numbers listed within
the interval column represent the applicable inspection code
for which that component is to be checked.
The checks and services listed in this schedule are not
intended to replace any local or regional regulations that may
pertain to this type of equipment nor should the lists be con-
sidered as all inclusive. Variances in interval times may occur
due to climate and/or conditions and depending on the loca-
tion and use of the machine.
JLG INDUSTRIES REQUIRES THAT A COMPLETE ANNUAL INSPECTION BE PER-
FORMED IN ACCORDANCE WITH THE “ANNUAL MACHINE INSPEC TION
REPORT” FORM.
NOTE:
This machine requires periodic safety and maintenance
inspections by a qualified JLG mechanic. Notify JLG dealer
if inspection is overdue.
Maintenance and Inspection Schedule Codes
1. Check for proper and secure installation, adjustment, or
torque.
2. Visual inspection for damage: cracks, corrosion, abra-
sions, distortion, excessive wear, broken welds, gouges,
chafing and threads showing.
3. Proper operation.
4. Check for proper sealing, signs of leakage, and fluid level.
5. Clean and free of debris.
6. Decals installed and legible.
7. Check for proper tolerances, routing, and lubrication.
8. Fully Charged.
9. Verify/Perform.
Footnotes
(1)
Prior to each sale, lease, or delivery.
(2)
In service for 3 months; Out of service for 3 months or more;
Purchased used.
(3)
Annually, no later than 13 months from the date of the prior
inspection, Includes all daily and quarterly inspections, man-
dated by regulating body.
(50)
Indicates a 50 hour interval required to perform task after
initial use of machine. This only occurs once in machine life.
** Refer to Operation Manual for machine specific instructions.
Table 2-1. Inspection and Maintenance
TYPE
FREQUENCY
PRIMARY
RESPONSIBILITY
SERVICE
QUALIFICATION
REFERENCE
Pre-Start
Inspection
Prior to use each day; or
At each Operator change.
User or Operator
User or Operator
Operator and Safety Manual
Pre-Delivery
Inspection
Prior to each sale, lease, or
rental delivery.
Owner, Dealer, or User
Qualified JLG Mechanic
Service and Maintenance Manual and
applicable JLG inspection form.
Frequent
Inspection
In service for 3 months or 150 hours, whichever
comes first; or Out of service for a period of more than
3 months; or Purchased used.
Owner, Dealer, or User
Qualified JLG Mechanic
Service and Maintenance Manual and
applicable JLG inspection form.
Annual Machine
Inspection
Annually, no later than 13 months from the date of
the prior inspection.
Owner, Dealer, or User
Factory-Trained Service
Technician (recommended)
Service and Maintenance Manual and
applicable JLG inspection form.
Preventative
Maintenance
At intervals as specified in the Service and Mainte-
nance Manual.
Owner, Dealer, or User
Qualified JLG Mechanic
Service and Maintenance Manual
JLG Industries, Inc. recognizes a Factory-Trained Service Technician as a person who has successfully completed the JLG Service
Training School for the specific JLG product model.
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