SECTION 2 -
SECTION 2 - GENERAL SERVICE INFORMATION
GENERAL SERVICE INFORMATION
2-4
2-4
– JLG Lift –
– JLG Lift –
3121228
3121228
Maintenance and Inspection Table Codes:
Maintenance and Inspection Table Codes:
1.
1. Che
Check for p
ck for prop
roper and se
er and secur
cure inst
e install
allati
ation.
on.
2.
2. Visua
Visual ins
l inspecti
pection f
on for da
or damage,
mage, crack
cracks, di
s, distort
stortion,
ion, or
or
excessive wear.
excessive wear.
3.
3. Che
Check
ck for
for pro
proper
per adj
adjust
ustmen
ment.
t.
4.
4. Che
Check f
ck for c
or crac
racked
ked or b
or brok
roken w
en weld
elds.
s.
5.
5. Op
Oper
erat
ates
es pr
prop
oper
erly
ly..
6.
6. Return
Returns to n
s to neutra
eutral or "
l or "off"
off" posi
position
tion when r
when release
eleased.
d.
7.
7. Cl
Clea
ean an
n and fr
d free o
ee of de
f debr
bris
is..
8.
8. Int
Interl
erlock
ocks fu
s funct
nction
ion pro
proper
perly
ly..
9.
9. Ch
Chec
eck fo
k for si
r sign
gns of l
s of lea
eaka
kage
ge..
10.
10. Dec
Decals
als ins
instal
talled
led and
and leg
legib
ible.
le.
11.
11. Che
Check f
ck for
or pro
proper
per flu
fluid l
id leve
evel.
l.
12.
12. Che
Check fo
ck for chaf
r chafing a
ing and pr
nd prope
oper rou
r routin
ting.
g.
13.
13. Che
Check
ck for
for pro
proper
per tol
tolera
erance
nces.
s.
14
14.. Pr
Prop
oper
erly l
ly lub
ubri
rica
cate
ted.
d.
15.
15. T
Torq
orqued to pr
ued to prope
oper spec
r specifi
ificat
cation
ion..
16.
16. No g
No gouges
ouges, exc
, excessiv
essive wear
e wear, or
, or cords
cords showin
showing.
g.
17.
17. Pro
Proper
perly inf
ly inflat
lated and se
ed and seate
ated arou
d around rim
nd rim..
18
18.. Pro
Proper an
per and aut
d author
horize
ized com
d compon
ponent
ents.
s.
19
19.. F
Ful
ully
ly ch
char
arge
ged.
d.
20.
20. No l
No loose
oose conn
connectio
ections, c
ns, corro
orrosion,
sion, or ab
or abrasio
rasions.
ns.
2
21
1.. V
Ve
erriiffy
y..
2
22
2.. P
Per
erffo
orrm
m..
23
23.. Se
Seal
aled
ed pr
prop
oper
erly
ly..
24.
24. Ove
Overri
rrides
des Pla
Platfo
tform c
rm cont
ontrol
rols.
s.
25.
25. Inspe
Inspected
cted per
per Servi
Service a
ce and M
nd Mainte
aintenance
nance Manua
Manual.
l.
Footnotes:
Footnotes:
(a)
(a) Prior to use each
Prior to use each day; or at eac
day; or at each Operator change.
h Operator change.
(b)
(b) Prior to each sale, lease,
Prior to each sale, lease, or delivery
or delivery..
(c)
(c) In service for 3 months; or Out o
In service for 3 months; or Out of service for 3 months
f service for 3 months
or
or more;
more; or
or Purchased
Purchased used.
used.
(d)
(d) Annually
Annually, no later than 13 months from the d
, no later than 13 months from the date of the
ate of the
prior
prior inspection.
inspection.
GENERAL
GENERAL
O
Oppeerraattiioon
n
&
&
S
Saaffeetty
y
M
Maannuuaal
l
iin
n
S
Sttoorraagge
e
B
Booxx
2211
2211
2211
A
AN
NS
SI
I
&
&
EEM
MI
I
H
Haannddbbooookks
s
iin
n
S
Sttoorraagge
e
B
Booxx
2211
2211
2211
C
Caappaacciitty
y
D
Deeccaalls
s
IInnssttaalllleedd,
,
S
Seeccuurree,
,
LLeeggiibbllee
2211
2211
2211
A
Alll
l
D
Deeccaallss//P
Pllaaccaarrdds
s
IInnssttaalllleedd,
,
S
Seeccuurree,
,
LLeeggiibbllee
2211
2211
2211
""W
Waallkk--A
Arroouunndd"
" IInnssppeeccttiioon
n P
Peerrffoorrm
meedd
2222
A
Annnnuuaal
l
M
Maacchhiinne
e
IInnssppeeccttiioon
n
D
Duuee
2211
N
No
o
U
Unnaauutthhoorriizzeed
d
M
Mooddiiffiiccaattiioonns
s
oor
r
A
Addddiittiioonnss
2211
2211
A
Alll
l
R
Reelleevvaannt
t
S
Saaffeetty
y
P
Puubblliiccaattiioonns
s
IInnccoorrppoorraatteedd
2211
2211,
,
2222
G
Geenneerraal
l
S
Sttrruuccttuurraal
l
C
Coonnddiittiioon
n
aannd
d
W
Weellddss
22,
,
44
22,
,
44
A
Alll
l
FFaasstteenneerrss,
,
P
Piinnss,
,
S
Shhiieellddss,
,
aannd
d
C
Coovveerrss
11,
,
22
G
Grreeaasse
e
aannd
d
LLuubbrriiccaatte
e
tto
o
S
Sppeecciiffiiccaattiioonnss
2222
2222
FFuunnccttiioon
n
TTeesst
t
oof
f
A
Alll
l
S
Syysstteem
mss
2222
2222
P
Paaiinnt
t
aannd
d
A
Appppeeaarraannccee
77
77
N
Noottiiffy
y
JJLLG
G
oof
f
cchhaanngge
e
iin
n
M
Maacchhiinne
e
O
Ow
wnneerrsshhiipp
2222
**
Ch
Chan
ange o
ge onl
nly w
y whe
hen s
n serv
ervic
iced
ed, F
, Filill ha
l half f
lf ful
ull.l.
**
**
Rep
Replac
lace after s
e after syst
ystem brus
em brush wear i
h wear indi
ndicat
cator war
or warning i
ning is act
s activa
ivated
ted..
***
*** Drain
Drain and ref
and refill wit
ill with fresh h
h fresh hydrau
ydraulic flu
lic fluid every t
id every two yea
wo years.
rs.
T
Table 2-2. 10MSP - Preventive Maintenance & Inspection Schedule.
able 2-2. 10MSP - Preventive Maintenance & Inspection Schedule. (Continued)
(Continued)
AREA ON MACHINE
AREA ON MACHINE
INTERVAL
INTERVAL
PRE-START (a)
PRE-START (a)
INSPECTION
INSPECTION
3 MONTH
3 MONTH
PREVENTATIVE
PREVENTATIVE
MAINTENANCE
MAINTENANCE
6 MONTH
6 MONTH
PREVENTATIVE
PREVENTATIVE
MAINTENANCE
MAINTENANCE
PRE-DELIVERY (b)
PRE-DELIVERY (b)
OR FREQUENT (c)
OR FREQUENT (c)
INSPECTION
INSPECTION
ANNUAL (d)
ANNUAL (d)
(YEARLY)
(YEARLY)
INSPECTION
INSPECTION