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JF-Stoll GX 3202 SM, Инструкция по эксплуатации

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6. MISCELLANEOUS 

6. MISCELLANEOUS 

DRIVING TIPS AND FAULT-FINDING 

Problem 

Possible cause 

Remedy 

 

Uneven stubble or bad cut

 

 

The cutter bar is relieved too much. 
 
 
 
The number of rpm of the tractor is too 
low. 
 

 

The blades are worn 
 

 

Discs, stone protectors or flow caps are 
deformed.

 

 

Check the basic adjustment of the 
machine and, if necessary, reduce the 
relief by lowering the link arms. 
 
Check that the number of rotations of the 
tractor PTO is correct. Keep a constant 
number of RPM 

 

 

Turn/move the blades to another disc or 
replace the blades 

 

Replace deformed parts.

 

 

Stripes in stubble

 

 

The cutting angle is too large, the grass 
is not transported across the cutter bar 
 
Accumulation of material in front of the 
cutter bar 
 
Earth and grass around the cutter bar 
between the discs 
 

 

You are working early in the morning 
when the grass is still very wet

 

 

Adjust the cutter bar more horizontal by 
lengthening the top link 
 
Increase the driving speed, if possible 
Mount flow caps on the discs 
 
Mount special, sharp shearbars or replace 
worn shearbars 

 

 
Increase the driving speed, if possible 
Mount flow caps

 

 

Irregular flow through the machine

 

 

Conditioner fingers may be worn or 
missing 
 
The distance between the conditioner 
plate and the conditioner rotor is too 
long

 

 

Replace worn fingers and mount new ones 
where these are missing 
 
Adjust the conditioner plate to shorter 
distance to the rotor 
Increase the driving speed

 

 

The machine vibrates/ uneven 
operation

 

 

Blades may be deformed, damaged or 
missing 
 
Defective PTO drive shafts 
 
 
Defective bearings in cutter bar or 
conditioner rotor 
 
Defective flow caps and intensifiers 

 

Earth and grass in flow caps, perhaps 
missing foam blocks in flow intensifiers. 

 

Replace or move damaged blades and/or 
mount new blades 
 
Check if the shafts are intact. Repair, if 
necessary

 

 
Check if bearings are loose or damaged. 
Replace if necessary

 

 
Replace flow caps and intensifiers 

 

Clean flow caps and mount new foam 
blocks, if necessary

 

 

Gear or cutter bar overheated 
 

 

Oil level not correct 
 

 

Check the oil level and refill/drain out oil, if 
necessary 

 

NB: Maximum temperature in gearbox 80 
degrees, Cutter bar temperature maximum 
90-100 degrees

 

 

Power consumption unusually high

 

 

Crop and dust under the discs 
 
 
 
String or wire is wrapped around a 
disc. 

 

 

Stop the tractor engine. Dismount the 
discs and clean cutter bar and discs.

 

Check if the friction clutch is intact. 
 
Remove the foreign matter.

 

PIGB-093X-06 GX 2402/2802/3202 SM-GX 2402/2802 SC  0410 

52 

 

 

 

Содержание GX 3202 SM

Страница 1: ...Disc Mower GX 2402 SM SC I GX 2802 SM SC I GX 3202 SM Instruction Manual Original instructions Edition 6 I April 2010...

Страница 2: ...pe GX 2402 SM FR Mod le GX 2802 SC ES modelo GX 2802 SM PT Marca GX 3202 SM DA Typ PL Model FI Merkki EN ES DE PT IT DA NL PL FR FI to which this declaration relates corresponds to the relevant basic...

Страница 3: ...tion manual very carefully before using the machine Pay special attention to the safety instructions This instruction manual is made so that the information is mentioned in the order you will need it...

Страница 4: ...3 ADJUSTMENTS AND DRIVING 21 CONNECTION 21 SWITCHING BETWEEN WORKING AND TRANSPORT POSITION 21 PARKING 23 WORKING IN THE FIELD 23 Basic adjustments 23 Stubble height 23 Starting 23 Turning 25 The brea...

Страница 5: ...N GENERAL 43 FRICTION CLUTCH 45 CONTROL OF BALANCE 45 CUTTER BAR DISCS AND BLADES 47 Blades 47 Replacement of blades 49 Cutter bar and discs 49 CONDITIONER 51 Tightening of roller chain 51 WINTER STOR...

Страница 6: ...risk If changes are made on the machine and its construction without permission from JF Fabriken A S JF Fabriken A S cannot be held responsible for any damage resulting from this Intended use of cours...

Страница 7: ...o others before you have made sure that they have the necessary knowledge to operate the machine safely DEFINITIONS The safety decals and the instruction manual of the machine contain a line of safety...

Страница 8: ...9 When connecting the PTO drive shaft check for 540 1000 rpm 10 Never start the tractor until all persons are safely away from the machine 11 Do not stand near the machine while it is working 12 Stop...

Страница 9: ...stake It is highly dangerous to connect a machine intended for 540 rpm to a PTO delivering 1000 rpm Long term overload may damage the machine and at worst result in ejection of parts Choose a tractor...

Страница 10: ...ents To ensure all the air has been expelled from the oil in the hydraulic cylinders test all the functions after the hydraulic connections are connected to the tractor Especially before driving on pu...

Страница 11: ...ightened to the correct torque When replacing parts in the hydraulic system always make sure that the cutting unit rests on the ground or the lifting cylinders are blocked Hydraulic hoses must be chec...

Страница 12: ...1 INTRODUCTION PIGB 093X 06 GX 2402 2802 3202 SM GX 2402 2802 SC 0410 12 2 1 2 3 4 5 6 7 8 9 10 11 12 12 1 3 4 5 6 STOP 2 MIN 7 8 9 10 11 12 Min 10 m...

Страница 13: ...6 Children Never let children stand near the machine during operation Especially not small children as they have a tendency to do unforeseen things 7 Momentum After the PTO drive shaft has stopped th...

Страница 14: ...riable stubble height mm 45 90 45 90 Swath width interval m 1 0 2 2 1 2 2 6 Transport width m 3 3 Type Rubber rollers Chevron Rubber rollers Chevron Conditioner Speeds rpm 1000 1000 Stone release mech...

Страница 15: ...45 90 45 90 Swath width interval m 1 0 2 4 1 2 2 8 1 4 3 2 Transport width m 3 3 3 Type PE fingers PE fingers PE fingers Condition er Speeds rpm 700 860 Standard 700 860 Standard 700 860 Standard Wid...

Страница 16: ...CONNECTION AND TEST DRIVING PIGB 093X 06 GX 2402 2802 3202 SM GX 2402 2802 SC 0410 16 P R 1 1 0 3 3 3 a A D D B C Fig 2 1 Fig 2 2 PR12 0257a F I Fig 2 3 Fig 2 4 PR14 0053 B A B PR12 1192 Fig 2 5 Fig 2...

Страница 17: ...when lifting the machine with the link arms and optimal conditions for later connection and disconnection of the machine Fig 2 4 Connect the hydraulic hoses to a double acting hydraulic outlet Place t...

Страница 18: ...2 CONNECTION AND TEST DRIVING PIGB 093X 06 GX 2402 2802 3202 SM GX 2402 2802 SC 0410 18 PR12 1169 B PR11 5017 Fig 2 7 Fig 2 8 PR12 1168 C B A D 100 Fig 2 9 Fig 2 10...

Страница 19: ...st be dismounted After this the tubes are greased by disassembling the 2 half parts IMPORTANT For the warranty of the PTO shaft to be valid and to retain the durability the following rules must be obs...

Страница 20: ...3 ADJUSTMENTS AND DRIVING PIGB 093X 06 GX 2402 2802 3202 SM GX 2402 2802 SC 0410 20 PR14 0054 A Fig 3 1 Fig 3 2 PR14 0053 B Fig 3 3 Fig 3 4 Fig 3 5 Fig 3 6...

Страница 21: ...outlet SWITCHING BETWEEN WORKING AND TRANSPORT POSITION Fig 3 4 The transport lock B is released for working position and locked for transport position WARNING Conversion to transport position should...

Страница 22: ...3 ADJUSTMENTS AND DRIVING PIGB 093X 06 GX 2402 2802 3202 SM GX 2402 2802 SC 0410 22 PR12 1192 A B PR14 0053 B Fig 3 7 Fig 3 8 Fig 3 9...

Страница 23: ...ne is constructed to cut with a theoretical cutting height from 22 mm to 45 mm This means that the real stubble height will be from approximately 45 mm to 90 mm Usually the stubble height is 2 x theor...

Страница 24: ...3 ADJUSTMENTS AND DRIVING PIGB 093X 06 GX 2402 2802 3202 SM GX 2402 2802 SC 0410 24 PR12 0018 Fig 3 10 Fig 3 11...

Страница 25: ...r tighten the spring so much that it blocks the mechanism due to insufficient spring travel SECURING AGAINST OVERLOAD IMPORTANT The tractor driver can secure the transmission against overload When usi...

Страница 26: ...3 ADJUSTMENTS AND DRIVING PIGB 093X 06 GX 2402 2802 3202 SM GX 2402 2802 SC 0410 26 Fig 3 12 Fig 3 13 Fig 3 14...

Страница 27: ...king up for a forage harvester or a baler Fig 3 13 The width of the swath can be adjusted by turning the swath guards The bolts handles on the top plate are loosened and the guards are moved either ou...

Страница 28: ...3 ADJUSTMENTS AND DRIVING PIGB 093X 06 GX 2402 2802 3202 SM GX 2402 2802 SC 0410 28 Fig 3 15 Fig 3 16 PR12 0646 E D Fig 3 17...

Страница 29: ...fingers C on the rotor The shorter the distance the stronger the conditioning of the crop Fig 3 17 The system is operated with the handle D which can be placed in 3 positions on the bracket E The dist...

Страница 30: ...3 ADJUSTMENTS AND DRIVING PIGB 093X 06 GX 2402 2802 3202 SM GX 2402 2802 SC 0410 30 PR12 0991 A Fig 3 18 Fig 3 19 Fig 3 20...

Страница 31: ...s held in the hand The reason may be that the roller distance is too long that the roller pressure is too low and that the driving speed is too high It may be difficult to make out whether the conditi...

Страница 32: ...3 ADJUSTMENTS AND DRIVING PIGB 093X 06 GX 2402 2802 3202 SM GX 2402 2802 SC 0410 32 PR11 1052 X X PR12 0991b Fig 3 21 Fig 3 22 PR11 1053 2 mm PR12 0991a Fig 3 23 Fig 3 24...

Страница 33: ...ion Tighten the bolts to 200 Nm 20 kpm DISTANCE BETWEEN THE ROLLERS Fig 3 23 The distance between the rollers must be minimum 2 mm and the rollers must run without any particular noise IMPORTANT The d...

Страница 34: ...ype GX SM and SC The below grease spots must be greased according to the operation time intervals indicated PR11 0976 1 1 2 2 8 h 40 h 8 h 40 h PR11 0992 GX SC PR11 0991 GX SC GX SM GX SM PIGB 093X 06...

Страница 35: ...ng hours Pay special attention to the sliding PROFILE TUBES of the PTO shaft They must be able to slide back and forth when the torque is heavy If you neglect to lubricate the profile tubes sufficient...

Страница 36: ...4 GREASING PIGB 093X 06 GX 2402 2802 3202 SM GX 2402 2802 SC 0410 36 PR12 0407 D D Fig 4 1 Fig 4 2 Fig 4 3 Fig 4 4...

Страница 37: ...mm Average value This oil level must be an average of the level measured at both filling holes When the oil level has been checked wait 3 minutes if the oil is warm and check again If the oil is cold...

Страница 38: ...4 GREASING PIGB 093X 06 GX 2402 2802 3202 SM GX 2402 2802 SC 0410 38 Fig 4 5 Fig 4 6...

Страница 39: ...heating which in the long term will damage the bearings BEVEL GEARBOX ABOVE THE CUTTER BAR Fig 4 5 Oil content 0 9 l Oil type API GL4 or GL5 SAE 80W 90 Oil level n Check the oil level after every 80 h...

Страница 40: ...4 GREASING PIGB 093X 06 GX 2402 2802 3202 SM GX 2402 2802 SC 0410 40 PR11 0045 E Fig 4 7 Fig 4 8...

Страница 41: ...s could block the oil supply Turn on the oil when starting the machine by turning the tap at F until it is approximately half open IMPORTANT Remember to turn off the tap taps again when stopping the m...

Страница 42: ...M 12 80 120 135 M 12x1 25 90 125 146 M 14 135 180 215 M 14x1 5 145 190 230 M 16 200 280 325 M 16x1 5 215 295 350 M 18 270 380 440 M 20 400 550 650 M 20x1 5 430 615 720 M 24 640 900 1100 M 24x1 5 690 9...

Страница 43: ...if mounted and the machine according to the GENERAL SAFETY INSTRUCTIONS items 1 20 in the beginning of this instruction manual IMPORTANT Screws and bolts on your new machine must be retightened after...

Страница 44: ...5 MAINTENANCE PIGB 093X 06 GX 2402 2802 3202 SM GX 2402 2802 SC 0410 44 Fig 5 2 PR12 0709 A B D C Fig 5 3...

Страница 45: ...instruction manual for the PTO drive shaft delivered by the supplier IMPORTANT The outer metal band C indicates whether the tightening of the springs is correct Tighten the bolts D just so much that...

Страница 46: ...5 MAINTENANCE PIGB 093X 06 GX 2402 2802 3202 SM GX 2402 2802 SC 0410 46 Fig 5 4 Fig 5 5 PR12 1193 G H PR12 0040 I Fig 5 6 Fig 5 7 Fig 5 8 Fig 5 9...

Страница 47: ...e bolts and blades are made of high alloyed hardened materials This heat treatment provides especially hard and ductile material which is able to withstand extreme stress If a blade or a disc is damag...

Страница 48: ...5 MAINTENANCE PIGB 093X 06 GX 2402 2802 3202 SM GX 2402 2802 SC 0410 48 Fig 5 10 Fig 5 11 Fig 5 12 Fig 5 13 PR11 1194 90 Fig 5 14 Fig 5 15...

Страница 49: ...and sharp Replacement of blades is made by dismounting the blade bolt and pull it out from beneath the disc This is easily done when the blade is in the front position so that the bolt can fall out th...

Страница 50: ...5 MAINTENANCE PIGB 093X 06 GX 2402 2802 3202 SM GX 2402 2802 SC 0410 50 Fig 5 16 Fig 5 17 Fig 5 18...

Страница 51: ...to get out of balance which for instance will result in reduced life of the bearings TIGHTENING OF ROLLER CHAIN Fig 5 18 Press the sprocket wheel Z down towards the chain and tighten it WINTER STORAG...

Страница 52: ...onditioner fingers may be worn or missing The distance between the conditioner plate and the conditioner rotor is too long Replace worn fingers and mount new ones where these are missing Adjust the co...

Страница 53: ...on the first page in the spare parts book supplied with the machine as soon as possible so that you have the information at hand when ordering spare parts PR11 0344 MACHINE DISPOSAL When the machine...

Страница 54: ......

Страница 55: ...such as expenses for oil grease and minor adjustments 2 Transport of machine to and from workshop 3 The dealer s travelling expenses or freight charges to and from the user Warranty is not granted on...

Страница 56: ...of experience from right around the world and more importantly unique regional requirements We also receive important inspiration in our development work through a close and continuous dialogue with...

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