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Operating Instructions and Parts Manual

Wood Lathe

Model: JWL-1442VS

WMH Tool Group

2420 Vantage Drive
Elgin,

Illinois

6012

Part Number: M-708358

Phone:

800-274-6848

Revision C2 1/07

www.wmhtoolgroup.com

708358K Shown

Содержание JWL-1442VS

Страница 1: ...ons and Parts Manual Wood Lathe Model JWL 1442VS WMH Tool Group 2420 Vantage Drive Elgin Illinois 60124 Part Number M 708358 Phone 800 274 6848 Revision C2 1 07 www wmhtoolgroup com Copyright WMH Tool Group 708358K Shown ...

Страница 2: ...postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement a...

Страница 3: ...posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury 17 Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paint Crystalline silica from bricks cement and other...

Страница 4: ...it off and wait until the spindle stops before departing 29 Make no adjustments except speed changes with the spindle rotating and always disconnect the machine from the power source when performing maintenance to avoid accidental starting or electrical shock 30 Provide for adequate space surrounding work area and non glare overhead lighting 31 When stopping the lathe never grab the part or facepl...

Страница 5: ...cles that accept the tool s plug Repair or replace a damaged or worn cord immediately 115 Volt Operation As received from the factory your sander is ready to run at 115 volt operation This sander when wired for 115 volts is intended for use on a circuit that has an outlet and a plug that looks the one illustrated in Figure A A temporary adapter which looks like the adapter as illustrated in Figure...

Страница 6: ... with a UL CSA listed plug suitable for 230V operation D Contact your local Authorized Service Center or qualified electrician for proper procedures to install the plug The lathe must comply with all local and national codes after the 230 volt plug is installed 4 The lathe with a 230 volt plug should only be connected to an outlet having the same configuration D No adapter is available or should b...

Страница 7: ... 2 Warnings 3 Grounding Instructions 5 115V Operation 5 230V Operation 6 Introduction 7 Table of Contents 7 Specifications 8 Contents of the Shipping Container 9 Unpacking and Cleanup 9 Assembly 9 Stand Legs optional accessory 10 Stand Shelf 10 Controls and Features 10 Lathe Tools 12 Mounting Workpiece Between Centers 13 Stock Selection 14 Roughing Out 14 Beads Coves V Cuts and Parting 15 Sanding ...

Страница 8: ...Face Plate 6 Headstock Rotation 45 90 135 180 270 360 Headstock Taper MT 2 Tailstock Taper MT 2 Spindle Center to Floor approx 43 1 2 Motor 1 HP 1Ph 115V 230V Prewired 115V Net Weight approx 200 Lbs Shipping Weight approx 215 Lbs 708358K Shown The above specifications were current at the time this manual was published but because of our policy of continuous improvement WMH Tool Group reserves the ...

Страница 9: ...ping Mechanism on Page 20 on how to remove the tailstock headstock or tool rest 3 Remove hex cap bolts from skid bottom and lift the lathe bed with the help from another person off the skid and into position 4 Mount the lathe to a solid workbench or refer to the Stand Legs optional assembly instructions on page 10 if you have purchased the stand legs 5 Clean all rust protected surfaces with a clea...

Страница 10: ... Reinstall headstock tailstock and tool rest Stand Shelf You can make an extra shelf that rests between the legs if you wish see Figure 3 It will be useful for storing lathe accessories or adding sand bags for some extra weight The two 2x4 s should be 55 3 4 long The plywood should be ripped into two equal pieces 27 13 16 L x 17 W so that it can be assembled between the legs Use screws to attach t...

Страница 11: ...oles for mounting the workpiece Thread the faceplate onto the spindle in a clockwise direction and tighten two setscrews Remove the faceplate by loosening two setscrews Push in headstock spindle lock and use the provided wrench on faceplate flats L Headstock Spur Center L Fig 7 Used for turning between centers Spindle taper is MT 2 Remove spur center by inserting drift rod through the opposite end...

Страница 12: ...andwheel to position the quill The tailstock quill lock handle must be loose to position quill S Tailstock Live Center S Fig 9 Used for turning between centers Quill taper is MT 2 Remove live center by retracting the quill until live center loosens Lathe Tools If possible select only high quality high speed steel turning tools with long handles As one becomes proficient in turning a variety of spe...

Страница 13: ...ck with an awl or nail 2 Extremely hard woods may require kerfs cut into the spur drive end of stock see Figure 12 You may need to drive the spur center into the stock with a wood mallet Note Never drive stock onto spur while it is mounted in the lathe spindle 3 Install workpiece by inserting the attached spur center into the spindle taper on the headstock 4 Bring tailstock into position lock it t...

Страница 14: ... end of the workpiece You never want to start at the end of a workpiece 3 Now continue to work the rest of the workpiece Roll the flute hollowed out portion of the tool in the direction of the cut see Figure 14 Make long sweeping cuts in a continuous motion to rough the piece down to a cylinder Keep as much of the bevel of the tool as possible in contact with the workpiece to ensure control and av...

Страница 15: ...ction repeat step 1 for other side of cove Stop at bottom of cut V Cuts 1 Use the long point of the skew Note Do not press the long point of the skew directly into the workpiece to create the V this will result in a burned or burnished V with fibers being rolled up at both sides 2 Lightly mark the center of the V with the tip of the skew 3 Move the point of the skew to the right half of the desire...

Страница 16: ...tock 180 for larger workpieces Mounting Stock Use of a face plate is the most common method for holding a block of wood for turning bowls and plates 1 Select stock at least 1 8 to 1 4 larger than the dimension on the desired finished workpiece 2 True one surface of the workpiece for mounting against the face plate It is best to leave extra stock against the faceplate that can be cut off when the w...

Страница 17: ... and you should find good sound wood Also cut the log in half along the pith to avoid having it in the finished piece Most checks radiate from the pith As you turn bowls from green wood make sure you maintain a consistent wall thickness throughout the piece Leaving a piece thick in some areas and thin in others will cause the wood to dry unevenly and promote checks and cracks Distortion Distortion...

Страница 18: ...earance 6 Start the lathe at the lowest speed and bring it up to the maximum safe speed for the size of work to be turned see Figure 6 on page 11 If the machine starts to vibrate lower the speed until the vibration stops 7 Rough out the outside of the bowl with the 1 2 deep fluted bowl gouge holding the tool firmly against your hip For best control use your whole body to move the gouge through the...

Страница 19: ...eeping curve through the workpiece Should there be a few small ridges left a light cut with a large domed scraper can even out the surface 7 Develop the wall thickness at the rim and maintain it as you work deeper into the bowl When the interior is finished move the tool support to the exterior to re define the bottom of the bowl General rule of thumb the base should be approximately 1 3 the overa...

Страница 20: ...the handwheel enough to unthread the handwheel C Fig 24 4 Loosen the socket head cap screw enough to unthread the clamping nut D Fig 24 5 Remove one e ring E Fig 24 from spindle 6 Loosen the two setscrews in the right hand pulley F Fig 24 7 Use a wood dowel or aluminum stock to knock the spindle towards the tailstock Use a material that is softer than the spindle so you do not mushroom the end of ...

Страница 21: ...tension cord is too long 3 Low voltage 4 Running capacitor is bad 5 Worn motor 1 Correct overload condition 2 Increase supply wire size 3 Request voltage check from power company and correct low voltage condition 4 Replace running capacitor 5 Replace motor Tools tend to grab or dig in 1 Dull tools 2 Tool support set too low 3 Tool support set too far from workpiece 4 Improper tool being used 1 Sha...

Страница 22: ...22 Bed Assembly ...

Страница 23: ...1442 212 Handwheel 1 13 JWL1442 213 Tailstock 1 14 JWL1442 214 Lead Screw 1 15 JWL1442 215 Quill 1 16 JWL1442 216 Live Center 1 17 JWL1442 217 Tailstock Rod 1 18 JWL1442 218 Tailstock Quill Handle 1 19 JWL1442 219 JET Label 1 20 TS 0267021 Set Screw 1 4 20 x 1 4 2 21 JWL1442 127 Bushing 1 22 JWL1442 126 Key 5 x 5 x 30 1 23 JWL1442 154 Clamp 2 24 TS 0561081 Hex Nut 3 4 10 2 26 JWL1442 226 Extension...

Страница 24: ...24 Headstock Assembly ...

Страница 25: ... Screw 10 24 x 3 4 2 21 JWL1442 121 Bracket 1 22 JWL1442 122 Spindle Lock Pin 1 23 TS 0206031 Hex Socket Cap Screw 10 24 x 5 8 2 24 JWL1442 124 C Ring S19 2 25 JWL1442 125 Lever 1 26 JWL1442 126 Key 5 x 5 x 30 1 27 JWL1442 127 Bushing 1 28 JWL1442 128A Bolt 1 29 JWL1442 129 Support Bracket 1 30 JWL1442 130 Index Bracket 1 31 TS 0561081 Hex Nut 3 4 10 1 32 TS 0267021 Set Screw 1 4 20 x 1 4 6 33 JWL...

Страница 26: ...156 Warning Label 1 57 JWL1442 157 Speed Label 1 58 JWL1442 158 Motor Label 1 59 JWL1442 159 Motor Pulley left 1 60 JWL1442 160 Motor Pulley right 1 61 JWL1442 161 Spindle Pulley left 1 62 JWL1442 162 Spindle Pulley right 1 63 TS 081C022 Round Head Machine Screw 10 24 x 3 8 4 64 JWL1442 164 Knock Out Rod 1 65 TS 081C082 Pan Head Screw 10 24 x 1 1 2 1 66 JWL1442 166 Clip 1 67 TS 056007 Hex Nut 10 2...

Страница 27: ... Assembly Index Part No No Description Size Qty 3 JWL1642 203 Stand 2 5 JWL1642 205 JET Stripe 1 6 JWL1642 206 Adjustable Foot 3 8 4 7 TS 0561031 Hex Nut 3 8 4 9 TS 0208081 Hex Socket Cap Screw 5 16 18 x 1 1 2 8 10 TS 0680032 Flat Washer 5 16 8 ...

Страница 28: ... B 2 Attach the guard C to the guard bracket by inserting the rod and lifting up on the plunger D 3 There are two detents that will hold the guard in place One is for turning and the other is for when you need the guard up and out of the way Simply lift up on the plunger and rotate the guard until the plunger slips into the detent 4 Tighten the bushings E against the bracket with two setscrews F ...

Страница 29: ...escription Size Qty 1 JWL1442 301 Guard Bracket 1 2 TS 0270011 Set Screw 5 16 18x1 4 2 3 JWL1642 187 Collar 2 4 TS 0680041 Flat Washer 3 8 2 5 TS 0720091 Lock Washer 3 8 2 6 TS 0209071 Socket Head Cap Screw 3 8 16x1 1 2 2 7 JWL1642 168 Plunger 1 8 JWL1642 179 Guard 1 ...

Страница 30: ...x 5 8 set screw and a 5 16 hex nut C Fig 1 Line up the notch in the arm with the setscrews so the tool basket can pivot 4 Adjust the set screws on the bracket so that the tool basket swings in a level manner Tighten the two hex socket cap screws Parts Breakdown Basket Assembly Index Part No No Description Size Qty 1 JWL1642 228 Basket 1 2 TS 0270061 Set Screw 5 16 18x5 8 1 3 TS 0570021 Hex Nut 5 1...

Страница 31: ...31 Wiring Diagram ...

Страница 32: ...tate the spindle until the index pin can be inserted into hole combination A 5 this will be followed by A 9 Succeeding flutes will be made with the index pin in the B position B 3 B 7 and so on No of Flutes 360 divided by Angle Letter Letter Letter 1 360 00 A 1 2 180 00 A 1 7 3 120 00 A 1 5 9 4 90 00 A 1 4 7 10 5 72 00 6 60 00 A 1 3 5 7 9 11 8 45 00 A 1 4 7 10 9 40 00 A 1 5 9 B 3 7 11 C 1 5 9 10 3...

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