background image

 

13

7.  Pull the operating lever to bring down the 

blade into the work piece. You will manually 
control the speed of the downstroke.  

8.  When the cut is complete, release the trigger 

and raise the head. The spring will help return 
the head to upward position. 

9.  Release the vise using the handwheel, and 

remove the work piece. 

NOTE: When operations are complete, always 
return the head to upward position to relieve stress 
on the return spring. 

13.0

  Maintenance 

13.1

  Maintenance requirements 

 

All maintenance and cleaning 

procedures must be performed with the 

power 

switched OFF

. Failure to comply may result in 

serious injury.

 

On completion of maintenance, ensure that 
replaced parts and/or any tools used have been 
removed from the machine before starting it up. 

13.2

  Periodic maintenance 

‰

 

Remove all swarf from the machine, preferably 
with a cloth. 

‰

 

Remove chips from the coolant tank and change 
coolant regularly. 

‰

 

Top off the coolant level. 

‰

 

Check the wear of the blade and change if 
necessary (see 

Blade Replacement

). 

‰

 

Empty the chips out of the base. 

‰

 

Clean the vise and lubricate all the joints and 
sliding surfaces, using good quality oil. 

‰

 

Attend to daily, weekly and annual lubrication 
recommendations (see the 

Lubrication

 section). 

13.3

  Coolant  system 

Check coolant level in the tank periodically and top 
off if necessary. Coolant can also be added by 
pouring directly on the table, which will drain into 
the tank through the filter plate. 

This coolant system can operate with either a 
soluble oil base coolant or water-soluble synthetic 
coolant. Coolant should be changed regularly. 
Some recommended brands are 

DoAll®

 and 

Lenox®

. These coolants are available at your local 

industrial distributor. 

Periodically remove excess chips from the coolant 
tank, and clean the filter on the coolant pump. 

13.4

  Lubrication 

For long life and trouble free operation, it is 
essential that this machine is kept well lubricated. 
The vise and leadscrew should be oiled daily. Pivot 
joints and bearings should be greased weekly. 
Check the gearbox oil level weekly, full level is top 
of sight glass with head in full up position.  

The gearbox oil should be changed out after the 
first 100 hours of operation, then after every 2,000 
working hours. Drain the gearbox by unscrewing 
the plug on the side of the head (Figure 13-1). To 
re-fill the head, remove the operating lever and 
pour oil into the hole. The plug also serves as the 
oil level sight glass. Full level is top of sight glass 
with head in full up position. 

Follow local regulations for proper disposal of used 
lubricants. 

Recommended Lubricants: 

Gearbox 

Texaco Meropa® 460 or equivalent. 

Grease fittings

 

Texaco Starplex® 2 or equivalent 

Vise and Leadscrew

 

Regal® R & O 68 

 

Figure 13-1 

13.5

  Blade tracking adjustment 

The head pivot shaft is supported by eccentric 
bushings. If blade tracks off center resulting in 
crooked cuts, adjust as follows. 

1.  Loosen two set screws from rear of head pivot 

(Figure 13-2) with 4mm hex wrench. 

2.  If blade tracks to right side (viewed from front 

of machine), rotate 

right 

socket screw 

clockwise

 (Figure 13-3) with 5mm hex wrench. 

3.  If blade tracks to left side, rotate 

left 

socket 

screw 

counterclockwise

 (Figure 13-4). 

4.  Tighten set screws (Figure 13-2), and operate 

saw to verify correctness of adjustment. 

 

Содержание CS-275

Страница 1: ...and Parts Manual Manual Ferrous Cold Saws Models CS 275 CS 315 model CS 275 1 shown JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414226 Ph 800 274 6848 Revision F 02 2018 www jettools...

Страница 2: ...ional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loca...

Страница 3: ...13 2 Periodic maintenance 13 13 3 Coolant system 13 13 4 Lubrication 13 13 5 Blade tracking adjustment 13 14 0 Blade selection 14 14 1 General characteristics 14 14 2 Determining proper tooth pitch 14...

Страница 4: ...justments or maintenance with the machine unplugged from the power source 15 Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the ma...

Страница 5: ...duction The JET CS 275 and CS 315 Cold Saws are designed to provide a reliable solution to the needs of machine shops and production environments that work with steel or iron The saws are manually ope...

Страница 6: ...elf centering vise The self centering vise holds the work piece in place during cutting The handwheel brings the vise toward the work piece then the cam lever is rotated for fast clamping An anti burr...

Страница 7: ...rbor diameter 1 1 4 32mm 1 1 4 32mm Blade speed RPM 52 and 104 52 Vise type adjustable jaws cam handle adjustable jaws cam handle Maximum vise opening 4 7 4 7 Miter angle range deg 90 90 Miter stops d...

Страница 8: ...Tools required for assembly not provided 6mm hex key Allen wrench 12mm and 19mm open end wrenches Remove all packing material from around the machine Remove screws holding the saw to the skid Lift the...

Страница 9: ...to the side with the existing socket head cap screws using a 6mm hex key Slots make the roller assembly adjustable for height Place a straight edge across the clamp table and the extension roller to...

Страница 10: ...See Table 2 for recommended circuit sizes for your particular model NOTE Local codes take precedence over recommendations Recommended circuit size CS 275 3PH 230V 10A CS 275 1 1PH 115 230V 20A CS 315...

Страница 11: ...ck lever to the left to release 2 Adjust the head to the desired angle by pushing on the back of the motor to the right or left The miter position is shown on the scale 3 Loosen the cap screw A atop t...

Страница 12: ...hut down all machine functions To restart machine rotate button clockwise to disengage E stop Figure 10 4 Coolant Flow The green ON button must be active to start coolant flow Low Off High Switch Sele...

Страница 13: ...hetic coolant Coolant should be changed regularly Some recommended brands are DoAll and Lenox These coolants are available at your local industrial distributor Periodically remove excess chips from th...

Страница 14: ...herwise the effect obtained will be one of tearing rather than of chip removal leading to a large increase in shearing stress On the other hand when cutting thick materials or solid sections using an...

Страница 15: ...negative or positive tooth sharpening may be BW with an alternate raked tooth or C with a roughing tooth raked on both sides and a non raked finishing tooth tooth pitch the distance between the crest...

Страница 16: ...tting hollow profiles This is because as a result of the high cutting speeds even with non ferrous materials the tool strikes against the wall of the profile to be cut several times thus requiring a c...

Страница 17: ...efore starting work again Work piece not clamped firmly in place Any movement of the work piece during cutting can cause broken teeth check the vise jaws and clamping pressure Rapid tooth wear Feed sp...

Страница 18: ...e if any of these problems are found Thermal relay Make sure it is closed i e check that the phases are present in input and output that it is not causing short circuits and responds when the reset co...

Страница 19: ...19 16 1 1 CS 275 Cold Saw Machine Assembly Exploded View...

Страница 20: ...1 Hex Nut M8 1 30 TS 1550061 Flat Washer M8 3 31 TS 1504051 Socket Head Cap Screw M8x25 1 32 CS275 32 Switching Handle 1 33 TS 1503021 Socket Head Cap Screw M6x10 1 34 CS275 34 Retaining Ring S 60 1 3...

Страница 21: ...M10 1 87 CS275 87 Drain Cover 1 88 TS 0680031 Flat Washer 5 16 2 89 TS 1504051 Socket Head Cap Screw M8x25 2 90 TS 1504071 Socket Head Cap Screw M8x35 1 91 CS275 91G Support 1 92 TS 0680031 Flat Wash...

Страница 22: ...13 TS 1504031 Socket Head Cap Screw M8x16 2 114 CS275 114 Screw M5x6 2 119 CS275 119 Oil Seal 35x47x8 1 120 CS275 120 Rubber Gasket 1 121 CS275 121 Rubber Sheet 2 122 CS275 122 Holder Plate 1 123 CS27...

Страница 23: ...23 16 2 1 CS 315 Cold Saw Machine Assembly Exploded View...

Страница 24: ...TS 0680021 Flat Washer 1 4 1 30 TS 1503031 Socket Head Cap Screw M6x12 1 31 TS 0680031 Flat Washer 5 16 1 32 TS 1540061 Hex Nut M8 1 33 CS315 33 Switching Plate 1 34 CS275 34 Retaining Ring S 60 1 35...

Страница 25: ...w M8x25 2 90 TS 1504071 Socket Head Cap Screw M8x35 1 91 CS275 91G Support 1 92 TS 0680031 Flat Washer 5 16 2 93 TS 1504041 Socket Head Cap Screw M8x20 2 94 TS 1533032 Pan Head Machine Screw M5x10 4 9...

Страница 26: ...TS 1504031 Socket Head Cap Screw M8x16 2 119 CS275 119 Oil Seal 35x47x8 1 120 CS275 120 Rubber Gasket 1 121 CS275 121 Rubber Sheet 2 122 CS275 122 Holder Plate 1 123 CS275 123 Anti Dust Plate 1 125 CS...

Страница 27: ...Hose Clamp 1 1 210 TS 1550021 Flat Washer M4 2 211 CS275 211 Socket Head Cap Screw M4x18 2 212 CS275 212 Coolant Pump 230V 1Ph 1 CS275 212 1 Coolant Pump 115 230V 1Ph 1 213 CS275 213 Connecting Bolt 1...

Страница 28: ...28 17 0 Electrical connections 17 1 Models CS 275 and CS 315 3 Phase 3 Phase Only...

Страница 29: ...29 17 2 Model CS 275 1 Phase Single Phase 115 230V...

Страница 30: ...30 17 3 Model CS 315 1 Phase Single Phase 230V...

Страница 31: ...31 This page intentionally left blank...

Страница 32: ...32 427 New Sanford Road LaVergne TN 37086 Phone 800 274 6848 www jettools com...

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