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BD-11G

OPERATING MANUAL LATHE

Original:

Operating Instructions

Parts List

JPW (Tool) AG

Tämperlistrasse 5

CH-8117 Fällanden

Switzerland

Phone

+41 44 806 47 48

Fax

+41 44 806 47 58

www.jettools.com

50000915M

2017-03

Содержание BD-11G

Страница 1: ...OPERATING MANUAL LATHE Original GB Operating Instructions Parts List JPW Tool AG T mperlistrasse 5 CH 8117 F llanden Switzerland Phone 41 44 806 47 48 Fax 41 44 806 47 58 www jettools com 50000915M 2...

Страница 2: ...Maschinenrichtlnie Directive Machines 2006 95 EC electromagnetic compatibility elektromagnetische Vertr glichkeit compatibilit lectromagn tique Directive Basse Tension designed in consideration of th...

Страница 3: ...ke sure that the power cord does not impede work and cause people to trip Keep the floor around the machine clean and free of scrap material oil and grease Stay alert Give your work undivided attentio...

Страница 4: ...abels 12 1 7 Safety check 12 1 8 Individual protection gear 12 1 9 Safety during operation 13 1 10 Safety during maintenance 13 1 10 1 Disconnecting the lathe and making it safe 13 1 10 2 Using liftin...

Страница 5: ...Protective cover of the headstock 24 5 6 2 Changing the speed range 25 5 6 3 Speed table 25 5 7 Adjusting the feed 25 5 7 1 Selector switch 25 5 7 2 Changing the change gears 25 5 7 3 Engaging lever...

Страница 6: ...t of apron 36 6 7 Exploded view of lathe bed 37 6 7 1 Spare parts list of lathe bed 38 6 8 Exploded view of feed gear 39 6 8 1 Spare parts list of feed gear 40 6 9 Exploded view of headstock 41 6 9 1...

Страница 7: ...ht hours of daily use If this is exceeded the warranty period shall be reduced in proportion to the excess use but to no less than three months Returning rejected goods requires the prior express cons...

Страница 8: ...er or unsafe procedure that might cause injury to personnel or damage to property ATTENTION Situation that could cause damage to the machine and product and other types of damage No risk of injury to...

Страница 9: ...like to stress that any modifications to the construction or technical or technological modifications that have not been authorised by JPW Machine will also render the guarantee null and void It is a...

Страница 10: ...the operator must incorporate the prescribed safety devices As the machine operator this will be your responsibility Safety devices on page 11 1 4 Qualification of personnel 1 4 1 Target group This m...

Страница 11: ...to confirm participation in training instruction by means of a signature check whether the staff are aware of safety and of dangers in the workplace and whether they observe the operating manual 1 4...

Страница 12: ...le consequences are damage as a result of components or parts of components flying off at high speed contact with rotating parts fatal electrocution The lathe includes the following safety devices Sel...

Страница 13: ...and repair operation Check that prohibition warning and information labels and the markings on the lathe can be identified if not clean them are complete INFORMATION Use the following table for organ...

Страница 14: ...chuck opening Use protective goggles Do not remove turning chips by hand To remove turning chips use a chip hook and or hand brush Clamp the turning tool at the correct height and with the least poss...

Страница 15: ...e install them once the work has been completed These include Covers Safety indications and warning signs Earth ground connection If you remove protection or safety devices refit them immediately afte...

Страница 16: ...tock tailstock slides Cast iron Spindle bearings Taper roller bearings quality level P5 Sound emission in idle 1 73 4 dB LpA Sound emission during cutting 1 78 3 dB LpA 1 Sound emission measured accor...

Страница 17: ...red check immediately that the lathe has not been damaged during shipping and that all components are included Also check that no fastening screws have come loose Compare the parts supplied with the i...

Страница 18: ...uspension 3 4 3 Installation WARNING Danger of crushing and overturning The lathe must be installed by at least 2 people Check the horizontal orientation of the base of the lathe with a spirit level C...

Страница 19: ...ed and cannot move during operation If the fastening screws are too tight and the foundation is uneven the bed of the lathe may break 3 5 First use WARNING Personnel and equipment may be endangered if...

Страница 20: ...ect the electric supply cable Check the fuse protection of your power supply against the technical data for the total con nection value of the lathe ATTENTION Please pay attention that all three phase...

Страница 21: ...being changed and that you may machine a left handed thread By removing the too thed wheel the gear transmission ratio is not being changed the thread pitch remains the same Therefore the leading scr...

Страница 22: ...leadscrew enables longitudinal feed and thread cutting It is also possible to use the machine for drilling jobs with the help of an optional drill chuck clamped in the tailstock 4 1 Construction feat...

Страница 23: ...it is necessary to replace the change gears The torque of the work spindle is transmit ted to the feed gear and thus to the lead screw 4 5 Apron The apron houses the lead screw nut with an engaging le...

Страница 24: ...lathe cen tre to adjust the tool to the required height If necessary use steel spacer shims under the tool to get the required height 5 4 1 Tool height For the facing process the cutting edge of the t...

Страница 25: ...For the installation of a quantum four jaw chuck a chuck flange is necessary ATTENTION When disassembling the machine a workpiece holder might fall on the engine bed and might damage the guide rail Pu...

Страница 26: ...nsufficient tension can cause damage 5 6 3 Speed table BD 11 5 7 Adjusting the feed 5 7 1 Selector switch Use the selector switches to select the feed direction and feed speed ATTENTION Wait until the...

Страница 27: ...nut of the tailstock Unscrew the locking screw approxi mately half a turn By alternately loosening and tightening the two front and rear adjusting screws the tailstock is moved out of the central pos...

Страница 28: ...jaws and the three jaw chuck are equipped with numbers Insert the clamp ing jaws at the correct position and in the right order into the three jaw chuck After the replacement bring the jaws completely...

Страница 29: ...s and equipment from other manufacturers must also be in JPW condition ENVIRONMENTAL PROTECTION During work on the bit holder head make sure that collector vessels are used with sufficient capacity fo...

Страница 30: ...ad justing the tapered gib Loosen the counternut Turn the set screw slightly clockwise and secure the set screws again using the counternut INFOMATION A 90 turn of the set screws corresponds to a trav...

Страница 31: ......

Страница 32: ...6 4 Exploded view of top slide...

Страница 33: ...17 Clamp collar 1 18 BD11TS 18 Scale collar 1 19 BD11TS 19 Hex socket head screwDIN 912 M6 16 1 20 BD11TS 20 Spindle 1 21 BD11TS 21 Slide bearing 1 22 BD11TS 22 Bearing pedestal spindle 1 23 BD11TS 23...

Страница 34: ...6 5 Exploded view of cross slide...

Страница 35: ...ipple 6mm 6 41 BD11CS 41 Thread pin DIN 914 M6 10 1 42 BD11CS 42 Hex socket head screw DIN 912 M8 10 1 43 BD11CS 43 Cross slide 1 44 BD11CS 44 Brush pin 3 45 BD11CS 45 Hex socket head screw DIN 912 M6...

Страница 36: ...6 6 Exploded view of apron...

Страница 37: ...key 3X10 1 82 BD11AP 82 Thread pin DIN 915 M6X8 1 83 BD11AP 83 Disc 8 1 84 BD11AP 84 Hex nut M8 1 85 BD11AP 85 Hex socket head screw DIN 912 M12 40 2 86 BD11AP 86 Scale collar 1 87 BD11AP 87 Guide pul...

Страница 38: ...6 7 Exploded view of lathe bed...

Страница 39: ...stock 1 224 BD11LB 224 Tailstock base 1 225 BD11LB 225 Set Screw M8X45 2 226 BD11LB 226 Clamping plate 1 227 BD11LB 227 Hex cap bolt 1 228 BD11LB 228 Adjustment device 1 229 BD11LB 229 Threaded pin IS...

Страница 40: ...6 8 Exploded view of feed gear...

Страница 41: ...BD11FG 318 Gear wheel 1 319 BD11FG 319 Shaft 1 320 BD11FG 320 Shaft ring 1 321 BD11FG 321 Gear wheel 1 322 BD11FG 322 Lock washer 15 1 323 BD11FG 323 Feather key DIN 6885 4 14 1 324 BD11FG 324 Long f...

Страница 42: ...6 9 Exploded view of headstock...

Страница 43: ...180101 1 427 BD11HS 427 Combination of syn chronous belt pulley 135 32 84teeth 1 428 BD11HS 428 Screw 1 429 BD11HS 429 Washer 1 430 BD11HS 430 V belt pulley combination 28 6 18teeth 1 431 BD11HS 431 W...

Страница 44: ...6 10 Exploded view of change gear...

Страница 45: ...508 CG 508 Change gear 75 1 509 CG 509 Change gear 65 1 510 CG 510 Change gear 60 2 511 CG 511 Change gear 55 1 512 CG 512 Change gear 52 1 513 CG 513 Change gear 50 1 514 CG 514 Change gear 45 1 515...

Страница 46: ...6 11 Wiring Diagram BD 11 230V...

Страница 47: ...CTOR LC1K0910 1 TC1 TRANSFORMER 230V 24V 20VA 1 TC2 TRANSFORMER 230V 24V 20VA 1 Optional QS1 EMERGENCY STOP LAY5 1 SQ1 GEAR GUARD SWITCH QKS8 1 SQ2 CHUNK GUARD SWITCH LXW5 11Q1 1 SB2 LIGHT SWITCH KCD1...

Страница 48: ...5 steady center MT2 1 6 follow center MT4 1 7 reverse chuck 3 jaws 125mm 3 8 painting can 2 9 handle 2 10 change gears 45 50 60 60 65 70T 8 11 synchronized counter puuley 240L075 on lathe 1 12 V belt...

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