Jeanneau MERRY FISHER 755, Руководство пользователя

Страница: 108 / 110

104/106
INLE
T CONTROL V
A
LV
E
99ICV Series
INST
ALLA
TION INSTRUCTIONS
11/04
69482 Rev
. B
SA
VE THESE INSTRUCTIONS
CAUTION:
The vessel manufacturer must comply with the requirements of CFR 40 1060.202. Any questions can be directed to www
.attwoodmarine.com
Failure to follow these instructions may result in accidental fuel system over
-pressurization. Users must follow these
instructions to ensure vessel function and operation
EMISSION-RELA
TED INST
ALLA
TION INSTRUCTIONS
Failing to follow these instructions when installing the Attwood Inlet Control V
alves in a piece of nonroad equipment violates federal law
(40 CFR 1068.105(b)), subject to fines or other penalties as described in the Clean Air Act.
FEA
TURES:
Attwood’
s Inlet Control V
alve allows proper fuel flow into the fuel tank during refueling.
As the fuel tank reaches full liquid capacity
, the Inlet Control V
alve works in conjunction
with the Fill Limit V
ent V
alve to ensure no spitback/wellback and automatic nozzle
shutoff. The Inlet Control V
alve also prevents fuel from draining into fill hose/deckfill
area during vessel operation and trailering. The Inlet Control V
alve includes features to
allow vapor and liquid to pass the valve in order to ensure the system does not become accidentally over pressurized.
REQUIRED FOR INST
ALLA
TION
t
1-1/2" (38mm) I.D. Fill Hose
t
(4) Hose Clamps, 1-1/2
"
(38mm), trade size 028, 300-grade all-stainless
(both band and screw)
t
5/16" (8mm) Nut Driver or Medium Flathead Screwdriver for hose clamp installation
t
Torque Monitoring Device to ensure proper torque level for all fasteners
INST
ALLA
TION INSTRUCTIONS
1.
Ensure that the 1-1/2" (38mm) hose has a clean, perpendicular cut before Inlet Control V
alve installation. Loosely install two (2) all-stainless, 1-1/2
"
(38mm)
wide, trade size 028 hose clamps over hose. (Figure 1)
2.
Install Inlet Control V
alve with “
FLOW
” and arrow pointing towards the Fuel T
ank
and “
TOP
” identification facing up in horizontal or angled applications. This
orientation is not required in complete vertical applications. Ensure that the hose is fully inserted, bottoming the end on the chamfer of the Inlet Control V
alve.
3.
Place and fasten hose clamp 1/4" (6mm) from hose end. Fasten to 36
+
/ -
4 in-lbs.
Do not overtorque.
4.
Place and fasten hose clamp adjacent to first hose clamp. Fasten to 36
+ /
- 4 in-lbs.
Do not overtorque.
5.
Inspect second hose to install onto inlet side of Inlet Control V
alve, ensuring a
clean, perpendicular cut. Loosely install two (2) hose clamps over hose and install hose onto Inlet Control V
alve, bottoming the end of hose at the base of the Inlet
Control V
alve inlet.
6.
Place and fasten hose clamp 1/4" (6mm) from hose end. Fasten to 36
+
/ -
4 in-lbs.
Do not overtorque.
7.
Place and fasten hose clamp adjacent to first hose clamp. Fasten to 36
+ /
- 4 in-lbs.
Do not overtorque.
8.
If the Inlet Control V
alve is installed in the engine compartment, a heat shield
(99ICV000HS1) is required. Please reference separate instruction sheet for heat shield installation.
NOTES: t
Trade Size 028 (1-1/4" min., 2-1/4" max. dia.), 1-1/2
"
(38mm) wide
t
1/2" (13mm) stainless steel band, housing and 5/16" (8mm) hex screw
t
Inspect screw torque annually
t
Do not step on V
alves
t
1/2" (13mm) Clearance required around component
t
Not intended for siphoning through Inlet Control V
alve under any cir
cumstances
LOCA
TION
t
Install anywhere between the Deck Fill and tank. A minimum of 6
"
(15.2cm) is required
between the Deck Fill and Inlet Control V
alve.
t
Must be installed in a readily accessible location
t
Fill hose must be self draining between Deck Fill and Inlet Control V
alve for all expected
boat conditions.
t
Fill hose must be self draining between Inlet Control V
alve and tank for all expected
boat condition.
Important safety instructions (for all Attwood 99FL/99GV/99CC/99ICV/99DF components):
When a fuel system is configured with Attwood 99FL and/or 99GV Series V
ent V
alves, the
following safety precautions must be taken; 1.
Use only an Attwood 99ICV series Inlet Control V
alve in-line with the Fuel Fill Hose. No
other fill hose valves should be installed in order to ensure the safety of the fuel system and vessel. The Attwood 99ICV series inlet control valves include features to allow vapor and liquid fuel to pass the valve in order to ensure the inlet valve does not create an accidentally sealed fuel tank/system.
2.
Use only an Attwood 99DF series Deckfill. The Attwood 99DF series Deckfill includes overpressure relief safety valves that allow unintended pressure to be released in the event that the tank becomes accidentally over
filled and/or over pressurized.
MANUF
ACTURER REQUIREMENTS
The information below applies only to EP
A CFR 40 1060.135. The vessel manufacturer
is responsible to meet all additional regulator
y labeling requirements including EP
A,
CARB, USCG and others as necessar
y.
The below information is for reference only
.
The vessel manufacturer should refer to CFR 40 for complete labeling guidelines. In order to meet the requirements of CFR 40 1060.135, the vessel must be labeled with respect to evaporative emissions in the following manner when installing certified components; Excerpt from CFR 40 1060.135 (a) Y
ou must affix a permanent and legible label identifying each engine or piece of equipment before
introducing it into U.S. commer
ce. The label must be—
(1) Attached in one piece so it is not removable without being destroyed or defaced. (2) Secured to a part of the engine or equipment needed for normal operation and not normally requiring replacement. (3) Durable and readable for the equipment’
s entire life.
(4) Written in English. (5) Readily visible in the final installation. It may be under a hinged door or other readily opened cover
. It may not be hidden by any cover attached with screws or any similar designs. Labels on
marine vessels must be visible from the helm.
(c) If you produce equipment without certifying with respect to evaporative emissions, the equipment label specified in paragraph (a) of this section must—
(1) State: ‘
‘MEETS U.S. EP
A EV
AP ST
ANDARDS USING CER
TIFIED COMPONENTS.’
’
(2) Include your corporate name.
Below is an example of a label specified by CFR40 1060.135 for use with certified components;
MEETS U.S. EP
A EV
AP ST
ANDARDS USING
CER
TIFIED COMPONENTS
CORPORA
TE NAME
Please refer to CFR 40 1060.135 to review EP
A vessel labeling requirements.
The NMMA has a program to supply OEM builders with labels. Please refer to the NMMA website below for further information regarding the NMMA label program; www
.nmma.org/certification/products/labelsanddecals.aspx
A.B.Y
.C.
American Boat & Y
acht Council
3069 Solomon’
s Island Road
Edgewater
, Mar
yland 21037
www
.abycinc.org
U.S. Coast Guard W
ashington, DC 20460
www
.uscgboating.org
E.P
.A.
401 “M” Street, SW W
ashington, DC 20593 www
.
www
.epa.gov
ISO iso.org
National Marine Manufacturers Association (NMMA) 231 S. LaSalle Street Suite 2050 Chicago, IL 60604 www
.NMMA.org
FIGURE 2
Full Carbon Canister System
Inlet Control V
alve
FIGURE 1
Fill Hose
1.5" (38mm) I.D.
not included
V
alve
Assembly
Fill Hose
1.5" (38mm) I.D.
not included
1/4"
6mm
1/4"
6mm
©2011 Attwood Corporation
1016 North Monroe Lowell, MI 49331 www
.attwoodmarine.com
To
Deck Fill
To
T
ank
Hose Clamps
Trade Size 028,
300-Grade Stainless Steel
not included
TWO-YEAR W
ARRANTY & LIABILITY
Generally:
Attwood Inlet Control V
alves are covered by a two (2) year limited warranty
from the date of a V
essel’
s first retail sale.
Pre-requisites to W
arranty Eligibility:
For the warranty coverage described herein to
apply
, the following conditions must be met:
t
Component must have been properly installed per Attwood installation instructions; and
t
The component cannot have been altered or abused by Boat Company or its customers.
W
arranty T
erms for Components:
Attwood warrants that any Attwood Inlet Control V
alves are free from defects in materials
and workmanship and are designed, built, and equipped to conform at the time of sale to Boat Company with the 40CFR.1060 requirements. For two (2) years from the date of a Program Boat’
s first retail sale, Attwood will, at its sole option, repair or replace any
components that fail due to a defect in material or workmanship. A
TTWOOD PROVIDES NO
W
ARRANTIES WITH RESPECT TO ANY P
A
R
T OR COMPONENT NOT MANUF
ACTURED BY
ATTWOOD, INCLUDING FUEL T
ANKS. Boat Company is responsible for the installation of
all Systems, whether installed by Boat Company or under its direction.