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 Introduction

 About this Manual

1

9821/9100-5

1

Introduction

About this Manual

Model and Serial Number

This manual provides information for the following model(s) in the JCB machine range:

Model

From:

To:

525-60

1709724

Using the Manual

This operator's manual is arranged to give you a good understanding of the machine and its safe operation.

It also contains maintenance and technical data.

Read this manual from the front to the back before you use the machine for the first time, even if you have used

machines of a similar/same type before as the technical specification, systems and controls of the machine

may have changed. Particular attention must be given to all the safety aspects of operating and maintaining

the machine.

If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could

be killed or seriously injured.

The general and specific warnings in this section are repeated throughout the manual. Read all the safety

statements regularly, so you do not forget them. Remember that the best operators are the safest operators.

The illustrations in this manual are for guidance only. Where the machines are different, the text and or the

illustration will specify.

The  manufacturer's  policy  is  one  of  continuous  improvement.  The  right  to  change  the  specification  of  the

machine  without  notice  is  reserved.  No  responsibility  will  be  accepted  for  discrepancies  which  may  occur

between specifications of the machine and the descriptions contained in this manual.

All of the optional equipment included in this manual may not be available in all territories

Left-Hand Side, Right-Hand Side

In this manual, 'left' and 'right' mean your left and right when you are seated correctly in the machine.

Figure 1.

A

B

A

Left

B

Right

Cab/Canopy

This manual frequently makes references to the cab. For example, 'do not operate the machine without an

operator's manual in the cab'. These statements also apply to canopy build machines.

Содержание 525-60

Страница 1: ...OPERATOR S MANUAL COMPACT LOADALL ROUGH TERRAIN VARIABLE REACH TRUCK 525 60 EN 9821 9100 ISSUE 5 06 2016 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...

Страница 2: ...al If you do not understand anything ask your employer or JCB dealer to explain it Do not operate the machine without an Operator s Manual or if there is anything on the machine you do not understand...

Страница 3: ...9821 9100 5 Notes Find manuals at https best manuals com...

Страница 4: ...r 7 Product Compliance 7 Description General 8 Intended Use 8 Log Moving Object Handling 8 Optional Equipment and Attachments 8 Danger Zone 8 Main Component Locations 9 Product and Component Identific...

Страница 5: ...ior Light 26 Operation Introduction General 29 Operating Safety General 30 Worksite Safety 32 Risk Assessment 33 Walk Around Inspection General 35 Entering and Leaving the Operator Station General 36...

Страница 6: ...Getting the Machine Moving General 85 Driving the Machine Steer Modes 87 Operating Levers Pedals General 89 Control Layouts 89 Boom Controls 89 Chassis Levelling Controls 90 Auxiliary Circuit Controls...

Страница 7: ...eral 127 Operating in Low Temperatures 127 Operating in High Temperatures 127 Cab Filters 128 Refuelling General 129 Low Fuel Levels 129 Filling the Tank 129 Attachments Working with Attachments Intro...

Страница 8: ...190 Maintenance Safety General 191 Fluids and Lubricants 192 Maintenance Schedules General 196 How to Use the Maintenance Schedules 196 Maintenance Intervals 196 Pre start Cold Checks Service Points a...

Страница 9: ...ne Fuel Filter 223 Water Separator 224 Cooling System General 225 Coolant 225 Cooling Pack 225 Brakes Park Brake 227 Service Brake 227 Gearbox Oil 228 Axles General 229 Oil 229 Wheels General 230 Tyre...

Страница 10: ...ons General 250 Noise Data 250 Vibration Emissions General 251 Vibration Data 252 Fluids Lubricants and Capacities General 253 Fuel 254 Coolant 258 Torque Values General 259 Electrical System General...

Страница 11: ...ation Air Conditioning ISO International Organization for Standardization LCD Liquid Crystal Display LED Light Emitting Diode LLMC Longitudinal Load Moment Control LLMI Longitudinal Load Moment Indica...

Страница 12: ...l and specific warnings in this section are repeated throughout the manual Read all the safety statements regularly so you do not forget them Remember that the best operators are the safest operators...

Страница 13: ...In this manual cross references are made by presenting the subject title in blue electronic copy only The number of the page upon which the subject begins is indicated within the brackets For example...

Страница 14: ...se around you will be safe If you are not sure of anything about the machine or the work ask someone who knows Do not assume anything Remember Be careful Be alert Be safe Safety Warnings In this manua...

Страница 15: ...h can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Phones Switch off you...

Страница 16: ...otective Equipment PPE Do not wear loose clothing or jewellery that can get caught on controls or moving parts Wear protective clothing and personal safety equipment issued or called for by the job co...

Страница 17: ...Notes 6 9821 9100 5 6...

Страница 18: ...and some of its components may bear approval numbers and marking s and may have been supplied with a Declaration Certificate of Conformity These marking s and documents are relevant only for the coun...

Страница 19: ...o yourself and damage to the machine For more information contact your JCB dealer Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of y...

Страница 20: ...9 9821 9100 5 9 Main Component Locations Figure 3 B A C E F D A Hydraulic tow hitch option B Mechanical tow hitch option C Boom D ROPS Roll Over Protective Structure FOPS Falling Object Protective St...

Страница 21: ...ither get a replacement identification plate from your JCB Dealer or simply remove the old number This will prevent the wrong unit number being quoted when replacement parts are ordered The machine an...

Страница 22: ...8kW JCB T4 Table 5 Digit 8 Gearbox Model E 3 Speed PS750 F 3 Speed PS760 G 4 Speed PS750 H 4 Speed PS760 J 6 Speed PS760 M 4 Speed SS700 N 4 Speed PS750 P HYDRO 20km h 12 4mph R HYDRO 25km h 15 5mph S...

Страница 23: ...1 9100 5 12 Figure 5 A A A Engine data label Axle The axles have a serial number stamped on a data plate label as shown Figure 6 A A Data plate front axle Figure 7 A B Data plate rear axle Gearbox The...

Страница 24: ...belt when using the machine Fasten the seat belt before starting the engine FOPS Data Plate WARNING Do not use the machine if the falling objects protection level provided by the structure is not suff...

Страница 25: ...damage or modification to the structure may invalidate the ROPS certification If damage has occurred then an authorised JCB dealer should be consulted A machine with a ROPS Roll Over Protective Struc...

Страница 26: ...r reading make sure you wear them when reading the safety labels Do not over stretch or put yourself in dangerous positions to read the safety labels If you do not understand the hazard shown on the s...

Страница 27: ...About the Product Safety Labels 16 9821 9100 5 16 Safety Label Identification Figure 11 817 70014 817 70029 817 70040 2 C B A D 817 70011 F E 817 70010 817 70008 332 P4679 G 332 C9978 H 332 F5855 1 J...

Страница 28: ...o not stand or ride on the bucket or forks 1 E 817 70010 Crushing of whole body Insert the boom support device before you complete any service or maintenance work underneath the boom 1 F 817 70008 Cru...

Страница 29: ...Controls Steer Mode Control Page 67 D Steering column adjustment Refer to Operation Drive Controls Steering Column Page 62 E Starter switch Refer to About the Product Interior Switches Ignition Switc...

Страница 30: ...Travel Speed Selector Page 63 M Load charts N Hydraulic tow hitch P Operating lever Refer to Operation Operating Levers Pedals Page 89 Q Instrument panel Refer to Operation Instruments Instrument Pan...

Страница 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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