background image

MMA (AC)

T0-Arc ignition time (0.01~1s)

T1-AC period (20ms)

(i.e. frequency=50Hz)

I0-Arc ignition current (20~300A)

I1-Welding current (20~250A)

In MMA AC mode, the adjustment of all parameters is the 
same with that in MMA DC mode except that the arc force is 
0 fixed.

TIG DC welding

In  the  DC  TIG  mode,  8  adjustable  parameters  are  available 
for this machine. These are described below.
Current  (I3):  This  parameter  can  be  set  according  to  users’ 
own technical requirements.
Initial  current  (I1):  It  is  the  current  when  arc  is  ignited  by 
pushing the torch trigger, and it should be set according to 
users’  own  technical  requirements.  If  the  initial  current  is 
high enough, arc is easier to ignite. However, it should not be 
too  high  when  welding  thin  plate,  so  as  to  avoid  burn 
through the work piece during arc ignition. In some operation 
modes,  the  current  can  stay  at  the  initial  current  value  to 
preheat the work piece or illuminate the weld area.
Pilot arc current (I5): In some operation modes, the arc does 
not  stop  after  current  downslope  but  stays  in  the  pilot  arc 
state.  The  working  current  in  this  state  is  called  pilot  arc 
current,  and  it  should  be  set  according  to  users’  technical 
requirements.
Pre-flow  time:  It  indicates  the  time  from  the  torch  trigger  is 
operated  to  the  arc  being  ignited  in  non-contact  mode. 
Commonly  it  should  be  longer  than  0.5s  to  make  sure  that 
the  gas  has  been  delivered  to  the  welding  torch  in  normal 
flow  before  arc  ignition.  The  pre-flow  time  should  be 
increased if the gas hose is long.
Post-flow time: It indicates the time from the welding current 
being  cut  o

  to  the  gas  valve  inside  the  machine  being 

closed. If it is too long, it will lead to a waste of shield gas; if 
it is too short, it will result in the oxidation of weld bead and 

electrode. When in AC TIG or for special materials, the time 
should be longer.
Upslope time (tr): It indicates the time taken for the current to 
rise  from  0  to  the  pre-set  value,  and  it  should  be  set 
according to users’ technical requirements.
Downslope  time  (td):  It  indicates  the  time  taken  for  the 
current  to  fall  from  the  pre-set  value  to  0,  and  it  should  be 
set according to users’ technical requirements.

Pulsed TIG DC welding

Current change in pulsed TIG welding

In  pulsed  TIG  mode,  all  DC  TIG  parameters  except  current 
(I3)  and  another  4  adjustable  parameters  are  available  for 
this machine. Describe them as below.
Peak  current  (Ip):  It  should  be  adjusted  according  to  users’ 
technical requirements.
Base  current  (Ib):  It  should  be  adjusted  according  to  users’ 
technical requirements.
Pulsed  frequency  (1/T):  T=Tp+Tb.  It  should  be  adjusted 
according to users’ technical requirements.
Pulse  duration  ratio  (100%*Tp/T):  The  percentage  peak 
current  time  holding  in  pulse  period.  It  should  be  adjusted 
according to users’ technical requirements.

AC square wave TIG welding

 

tc 

tp 

I0 

I2

I1 

tu 

td 

 

!

I0-Initial current, I1-Welding current, I2-Pilot arc current,

tu-Upslope time, td-Downslope time

tp-AC period, tc-Cathode current time

Current change in AC square wave TIG welding

In AC square wave TIG welding, the pre-flow time and post-
flow  time  are  the  same  as  in  DC  TIG  welding.  Others 
parameters are described as below.
Initial current (I0), welding current (I1) & pilot arc current (I2): 
The  pre-set  value  of  the  three  parameters  is  approximately 
the  absolute  average  of  the  practical  welding  current,  and 
can be adjusted according to users’ technical requirements.
Pulse frequency (1/tp): It can be adjusted according to users’ 
technical requirements.

14

 

T0 

I1 

T1 

I0 

 

!

Содержание TIG 200 AC/DC Digital Series

Страница 1: ...wilkinsonstar com TIG 200 315 AC DC Digital Series AC DC MMA TIG Welding machine Order code JT 200D JT 315D OPERATOR MANUAL...

Страница 2: ...pplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from yo...

Страница 3: ...e protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact...

Страница 4: ...an may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replac...

Страница 5: ...etwork at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electric...

Страница 6: ...igent digital control so it is not sensitive to the change of parameters of components That is the performance of welding machine will not be a ected by the change of the parameters of certain compone...

Страница 7: ...cation protocol Available as a special order Perfect automatic recording function All data such as cumulative start up times cumulative running time cumulative welding time cumulative TIG welding time...

Страница 8: ...range MMA A DC 10 200 AC 20 200 DC 10 300 AC 20 300 Arc force current range MMA A 0 100 0 100 Initial current range A DC 10 200 AC 20 200 DC 10 320 AC 20 250 Peak current range A DC 10 205 AC 30 205...

Страница 9: ...ch connector 5 Remote control connector 6 Positive power connector 7 Mains switch 8 Adjustment control Front view JT 315D 1 Control panel 2 Negative output socket 3 Torch gas connector 4 Torch switch...

Страница 10: ...Data plate 10 Power cable input 11 Shield gas input connector 12 Serial number Rear View JT 315D 9 Data plate 10 Power cable input 11 Water input connector 12 Shield gas input connector 13 Serial numb...

Страница 11: ...arameters and users may perform welding conveniently with these parameters C The digital meter displays the software version after the machine is started and displays the pre set current 2 seconds lat...

Страница 12: ...least to avoid arc breaking due to overly low current and should not be higher than the pre set current The foot control is e ective only in TIG mode 1 Pre flow time 7 Pilot arc current 2 Initial cur...

Страница 13: ...ilable for this machine Concept hints Parameter group 5 parameter groups 1 5 are available for users to save the welding parameters based on a welding application and all parameters in all the six wel...

Страница 14: ...erally 1 5 3 times the welding current and the arc ignition time is 0 02 0 05s When in low current ignition mode the arc ignition current is generally 0 2 0 5 times the welding current and the arc ign...

Страница 15: ...ng it will lead to a waste of shield gas if it is too short it will result in the oxidation of weld bead and electrode When in AC TIG or for special materials the time should be longer Upslope time tr...

Страница 16: ...between 10 and 90 TIG spot welding Select TIG operation mode 1 and TIG spot welding function can be achieved Spot welding is available in all the four TIG welding modes Please note that the spot weld...

Страница 17: ...de no Operation Torch trigger operation and current curve 0 Follow mode Push the torch trigger arc is ignited and current rises to the pre set value Release it arc stops 1 1T Spot welding mode Push th...

Страница 18: ...again and then turn to If push the torch trigger and release it at once arc will stop 7 Cycle single operation mode with initial current Push the torch trigger arc is ignited and current reaches the i...

Страница 19: ...se it current drops to pilot arc current value Push it again arc stops 13 Double operation 3T mode Push the torch trigger arc is ignited and current rises gradually The torch trigger can be released a...

Страница 20: ...t again current rises to the preset value and then turn to If push the torch trigger and release it at once or release the torch trigger and push it at once arc will stop Note Preset value is the peak...

Страница 21: ...connected to the negative terminal and the work return to the positive terminal MMA welding DC Insert the cable plug with electrode holder into the socket on the front panel of the welding machine and...

Страница 22: ...ding to the relevant content in this manual and TIG welding can be carried out The arc ignition mode of this machine is non contact arc ignition During welding the parameter display meter displays the...

Страница 23: ...o before opening the case NOTE When the inverter welder is powered on defective components may explode or lead to explosion of other components Wear face guard and long sleeved clothing when maintain...

Страница 24: ...th a higher rated current holder MMA Arc is easy to break Arc breaking voltage is too low Increase the arc breaking voltage TIG There is no current output when pushing the torch trigger Welding can be...

Страница 25: ...o the power cord which is connected to other electric appliances of serious interference Other malfunction Other malfunction Contact the service centre Type Alarm Automatic response Cause Solution Ove...

Страница 26: ...Electrical schematic 7 25...

Страница 27: ...Parts list 8 JT 200D 26...

Страница 28: ...0040578 Top board 15 10022057 Fan 32 10038699 Central board 16 10016389 Connector for water 33 10020826 Power line 17 10021912 Line button 27 No Part no Description No Part no Description 1 10014869 F...

Страница 29: ...JT 315D 28...

Страница 30: ...JT 200D JT 315D DIGITAL AC DC PULSE TIG MMA WELDING MACHINE Order code JT 200D JT 315D Wilkinson Star Limited Issue 1 January 2014 Product is subject to change without notice xxix...

Страница 31: ...rigger and release it at once Release the torch trigger and push it at once Push the torch trigger twice within 0 5s or Release the torch trigger twice within 0 5s or These are the general description...

Страница 32: ...ration stipulations 100 codes are classified and explained in Attached Table 2 based on their functions and characteristics and users should fully understand all those For welding machine operation mo...

Страница 33: ...s 100 kinds of operation codes are available for this machine there is more than one code sequence to achieve the specific operation function and users only need to choose one of them It should be str...

Страница 34: ...ode with initial current 8 Inner timing operation mode 9 Outer timing operation mode 10 Cycle double operation mode without initial current 11 Cycle double operation mode with initial current 12 Singl...

Страница 35: ...quartic operation stop arc 9X Immediate transfer code X 0 Turn to next step X 0 Turn to Step X X 0 9 The definition of order X The definition of order X The definition of order X The definition of or...

Страница 36: ...d you can press the parameter display selecting key and the operation mode LED flashes This means you have entered into code editing state Code no selecting and code content editing After you enter in...

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