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A WILKINSON STAR LIMITED PRODUCT                                                                                                                                    01-19 ISSUE 1 

or pipes can cause them to explode. 

Accidental  contact  of  electrode  to  metal  objects 
can cause arcs, explosion, overheating or fire. 

Check  and  be  sure  the  area  is  safe  and  clear  of 
inflammable  material  before  carrying  out  any 
welding. 

Protection against noise 

Some welding and cutting operations may produce 
noise. 

Wear safety ear protection to protect your hearing. 

Protection from moving parts 

When the machine is in operation keep away from 
moving  parts  such  as  motors  and  fans.  Moving 
parts,  such  as  the  fan,  may  cut  fingers  and  hands 
and snag garments. 

Protections  and  coverings  may  be  removed  for 
maintenance only by qualified personnel, after first 
disconnecting the power supply cable. 

Replace the coverings and protections and close all 
doors when the intervention is finished and before 
starting the equipment. 

Take  care  to  avoid  getting  fingers  trapped  when 
loading  and  feeding  wire  during  set  up  and 
operation. 

When feeding wire be careful to avoid pointing it at 
other people or towards your body. 

Always  ensure  machine  covers  and  protective 
devices are in operation. 

Precautions against fire and explosion 

Avoid causing fires due to sparks and hot waste or 
molten metal. 

Ensure  that  appropriate  fire  safety  devices  are 
available near the cutting/welding area. 

Remove  all  flammable  and  combustible  materials 
from  the  cutting/welding  zone  and  surrounding 
areas. 

Do not cut/weld fuel and lubricant containers, even 
if  empty.  These  must  be  carefully  cleaned  before 
they can be cut/ welded. 

Always  allow  the  cut/welded  material  to  cool 
before  touching  it  or  placing  it  in  contact  with 
combustible or flammable material. 

Do  not  work  in  atmospheres  with  high 

concentrations  of  combustible  fumes,  flammable 
gases and dust. 

Always  check  the  work  area  half  an  hour  after 
cutting to make sure that no fires have begun. 

Risks due to magnetic fields 

The  magnetic  fields  created  by  high  currents  may 
affect 

the 

operation 

of 

pacemakers 

or 

electronically controlled medical equipment. 

Wearers  of  vital  electronic  equipment  should 
consult  their  physician  before  beginning  any  arc 
welding,  cutting,  gouging  or  spot  welding 
operations. 

Do  not  go  near  welding  equipment  with  any 
sensitive  electronic  equipment  as  the  magnetic 
fields may cause damage. 

RF Declaration 

Equipment that complies with directive 2004/108/
EC concerning electromagnetic compatibility (EMC) 
and  the  technical  requirements  of  EN60974-10  is 
designed for use in industrial buildings and not for 
domestic  use  where  electricity  is  provided  via  the 
low  voltage  public  distribution  system.  Difficulties 
may  arise  in  assuring  class  A  electromagnetic 
compatibility  for  systems  installed  in  domestic 
locations due to conducted and radiated emissions. 

In  the  case  of  electromagnetic  problems,  it  is  the 
responsibility of the user to resolve the situation. It 
may  be  necessary  to  shield  the  equipment  and  fit 
suitable filters on the mains supply. 

LF Declaration 

Consult  the  data  plate  on  the  equipment  for  the 
power supply requirements. 

Due  to  the  elevated  absorbance  of  the  primary 
current  from  the  power  supply  network,  high 
power  systems  affect  the  quality  of  power 
provided 

by 

the 

network. 

Consequently, 

connection  restrictions  or  maximum  impedance 
requirements  permitted  by  the  network  at  the 
public  network  connection  point  must  be  applied 
to these systems. 

In  this  case  the  installer  or  the  user  is  responsible 
for  ensuring  the  equipment  can  be  connected, 
consulting the electricity provider if necessary. 

Materials and their disposal 

The  equipment  is  manufactured  with  materials 

Содержание JP-45PWV

Страница 1: ...A WILKINSON STAR LIMITED PRODUCT 01 19 ISSUE 1 ...

Страница 2: ...distributor in the unlikely event of a problem occurring Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date Purchased ________________________________________ From Where ________________________________________ Serial Number ________________________________...

Страница 3: ...ing in cramped or restricted positions Ensure that the equipment is well maintained Repair or replace damaged or defective parts immediately Carry out any regular maintenance in accordance with the manufacturer s instructions Safety against fumes and welding gases Locate the equipment in a well ventilated position Keep your head out of the fumes Do not breathe the fumes Ensure the welding zone is ...

Страница 4: ...spheres with high concentrations of combustible fumes flammable gases and dust Always check the work area half an hour after cutting to make sure that no fires have begun Risks due to magnetic fields The magnetic fields created by high currents may affect the operation of pacemakers or electronically controlled medical equipment Wearers of vital electronic equipment should consult their physician ...

Страница 5: ...s the DC voltage which is rectified from 50Hz 60Hz input AC voltage to 30K 100KHz AC high voltage Then the voltage is dropped and rectified to output the high power DC power supply for cutting The machine adopts switching power supply inverter technology greatly reducing the volume and weight of the plasma cutter and obviously enhancing the power efficiency The switching frequency is beyond audio ...

Страница 6: ...at the mains supply 2 Remove the machine cover 3 Switch on the mains supply and the machine taking care not to touch any electrical parts 4 Press the gas check button on the front panel and air will flow 5 Lift the pressure control knob upwards 6 Adjust the gas pressure to the desired value by rotating the knob rotate to direction to increase gas pressure rotate to direction to reduce gas pressure...

Страница 7: ... min It is recommended not to ignite the arc in the air if not necessary for it will shorten the lifespan of the electrode and nozzle of the torch It is recommended to initiate the cutting from the edge of the work piece unless penetration is needed Ensure spatter flies from the bottom of work piece while cutting If spatter flies from the top of the work piece it indicates that the work piece is n...

Страница 8: ...ITED PRODUCT 01 19 ISSUE 1 PANEL LAYOUT FRONT 1 Pressure gauge 2 Work return socket 3 Torch connector socket 4 2T 4T selector 5 Air purge cut selector 6 Current adjustment knob REAR 7 Mains switch 8 Mains cable 9 Air inlet ...

Страница 9: ...L THE FAN COOLS IT DOWN AND THE INDICATOR GOES OFF 3 TORCH PROTECTION INDICATOR THIS WILL BE LIT IF TORCH CONSUMABLES ARE WORN OR DAMAGED THE MACHINE WILL BE OFF UNTIL THE FAULT IS CLEARED 4 AIR PRESSURE GUAGE 5 2T 4T SELECTOR THE LED WILL BE LIT TO INDICATE THE SWITCH MODE 6 GAS CHECK MESH CUTTING INDICATOR WHEN THE TOP POSITION IS LIT AIR WILL FLOW BUT THE MACHINE WILL NOT CUT WHEN THE MESH CUTT...

Страница 10: ... Ensure the power is disconnected before working on the machine Always wait 5 minutes after power switch off before opening the case Period Maintenance item Daily examination Check the condition of the machine mains cables welding cables and connections Replace where necessary Switch on the machine and check for any warning LEDs and general operation Monthly examination Disconnect from the mains s...

Страница 11: ...nic which has reached its end of life must be collected separately and disposed of via a suitable recycling facility The owner of the equipment is required to return the equipment to a suitable recycling facility or to Wilkinson Star Limited for the correct recycling of the product Malfunction Cause Solution Turn on the machine the power indicator illuminates the control PCB keys work normally but...

Страница 12: ...A WILKINSON STAR LIMITED PRODUCT 01 19 ISSUE 1 Cut Series JP 45PWV Order code JP 45PWV Wilkinson Star Limited ...

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