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EVOLVE200 PLUS USER MANUAL

1.5 Main parameters of the welding machine

Model

EVOLVE200 PLUS (N2D2)

Input

Input power

AC230V single-phase 50/60Hz

Rated input capacity

5.83KVA

Power factor

0.65

Rated efficiency

82%

Rated no-load voltage

77V

Rated maximum output

MMA 180A/27.2V
TIG 200A/18V
MIG 200A/24V

Rated duty 2T/4T

25%@AC230V Single-phase

Welding current

MMA 20A/20.8V

～

180A/27.2V

TIG 5A/10.2V

～

200A/18V

MIG/pulsed MIG 20A/16V

～

200A/24V

Ambient

Operation temperature

-10

～

+40

℃

Storage temperature

-25

～

+55

℃

Protection class

IP23S

Insulation class

Cooling method

Air cooling

Dimension of bare welding source

605mm*400mm*230mm

Dimension of packaged welding source

730mm*585mm*330*mm

Weight of bare welding source

17.0kg

Weight of complete welding source

19.0kg

Содержание EVOLVE200 PLUS

Страница 1: ...EVOLVE200 PLUS USER MANUAL EVOLVE200 PLUS USER MANUAL REV 00...

Страница 2: ...chnology parameter selection instruction 17 2 5 Welding job group selection instructions 17 2 6 MMA welding function instructions 18 2 7 TIG welding function instructions 22 2 8 MIG welding function i...

Страница 3: ...efully 1 JASIC has the right to revise this manual at any time without prior notice 2 Though contents in this manual have been carefully checked inaccuracies might have occurred For any inaccuracy ple...

Страница 4: ...f this product please contact your local city office your household waste disposal service or the shop where you purchased the product 1 1 2 Safety Precautions WELDING AND ARC CUTTING CAN BE HARMFUL T...

Страница 5: ...s beyond said limit users must therefore implement all precautions required by law PACEMAKERS The magnetic fields created by high currents may affect the operation of pacemakers Wearers of vital elect...

Страница 6: ...tt No equivalent model available Idle state occurs under the condition specified in below table Idle state Condition Present MIG mode X TIG mode MMA mode FAN OFF condition X The values of efficiency a...

Страница 7: ...in Notice Excessive flow rates will cause turbulence in the gas stream which may aspirate atmospheric contamination into the welding pool Notice A cross wind or draft moving can disrupt the shielding...

Страница 8: ...he menu page 1 2 2 Knob KNOB1 Current and wire speed knob KNOB2 Voltage and ARC length knob 1 2 3 Front panel commands descriptions Fig 1 FRONT PANEL COMANDS DESCRIPTIONS Button1 back command KNOB1 se...

Страница 9: ...ront panel home menu 1 3 Boot up and machine information display 1 3 1Boot up interface descriptions At the power on the control panel has a boot time of about 20 seconds after the boot time the displ...

Страница 10: ...hine software upgrade descriptions In the menu check for software update can be check if a new firmware is available for machine and for the HMI by the command check If a firmware update is available...

Страница 11: ...Name Description Refer to schematics 1 PCB MOTHER BOARD TJ010 2 PCB COMMUNICATION BOARD TJ003 3 PCB EMC BOARD TJ013 4 TRANSFORMER THE MAIN TRANSFORMER 5 MOTOR WIRE FEEDER INTERNAL MIG WIRE FEEDER 6 D...

Страница 12: ...EVOLVE200 PLUS USER MANUAL 10...

Страница 13: ...IG 200A 18V MIG 200A 24V Rated duty 2T 4T 25 AC230V Single phase Welding current MMA 20A 20 8V 180A 27 2V TIG 5A 10 2V 200A 18V MIG pulsed MIG 20A 16V 200A 24V Ambient Operation temperature 10 40 Stor...

Страница 14: ...or button2 The display will show the WiFi network available touch the WiFi name to connect use the display keyboard to enter the password The state of the WiFi connection is available in the line Stat...

Страница 15: ...sing the MIG or MMA or TIG working mode with the mode menu The simplest solution to change the welding mode is to press the torch button want to use For example if the machine is set in MMA mode and t...

Страница 16: ...rate mode instructions Welding operate mode includes 2T mode 4T mode and SP mode Welding operate mode is switched by pushing the 2T 4T button three kinds of Welding mode corresponding schematic diagra...

Страница 17: ...EVOLVE200 PLUS USER MANUAL 15 2 2 2 4T mode 4T 2T 4T example 4T 2T 4T GLICK FUNCTION ON example 4T 2T 4T GLICK FUNCTION ON Slope DOWN set to 0 example...

Страница 18: ...EVOLVE200 PLUS USER MANUAL 16...

Страница 19: ...elding materials and specifications 2 4 Welding technology parameter selection instruction MMA TIG and MIG mode correspond to different welding technology parameters it can be used to adjust the weldi...

Страница 20: ...ut contact through human body and live parts of earth cable and electrode holder can cause a shock with loss of equilibrium control or similar The symbol VRD ON means that VRD protection is active wit...

Страница 21: ...e type of work to be performed in the electrode adjustment Select the material by rotating the KNOB1 and confirm by pushing KNOB1 The selections available are RUTIL SST BASIC CELLULOSIC SETTING IN MAN...

Страница 22: ...the output power through the check of the output voltage If the voltage exceeds the nominal value expected for the arc U2 20 0 04 2 I V of the percentage set by the Power Limit the current drops in p...

Страница 23: ...to select the diameter and confirm selection by pressing KNOB 1 or by touch screen Rotate KNOB 1 to adjust the output current limitation for the selected electrode The range of this adjustment changes...

Страница 24: ...caption Connect the earth cable of workpiece to the positive polarity Connect the TIG torch to the negative polarity Connect the auxiliary plug of the torch Connect the gas hose of torch to the output...

Страница 25: ...E To select the TYPE of TIG MODE push the button MODE Select the TIG TYPE by rotating the KNOB1 and confirm by pushing KNOB1 Select the TIG TYPE by rotating the KNOB1 and confirm by pushing KNOB1 The...

Страница 26: ...4T menu Select the 2T 4T by KNOB1 and confirm by pushing the KNOB1 It is possible to select 2 T 4 T SPOT 2 7 2 4 Advanced Settings Advanced Settings Push the EXTRA button to enter in the advanced sett...

Страница 27: ...onfirm by pushing the KNOB1 It is possible to select materials listed in the display FE CRNI TITAN In FE CRNI TITAN the parameter will be adapted to the material and tungsten diameter selected Press t...

Страница 28: ...imer 2 7 4 SETTING TIG MIX 2 7 4 1 Electrode adjustments To select the TYPE of TIG MODE push the MODE button Select the TIG TYPE by rotating KNOB1 and confirm by pushing the KNOB1 Press the Material b...

Страница 29: ...by pushing the knob1 HF Switch Pregas Timer Start Current Start Timer Start Slope Stop Slope Stop Timer Stop Current Mix Frequency Mix Balance Note Mix MANUAL 2T the parameter are unlock Mix Softness...

Страница 30: ...GLICK setting setting range OFF 90 The GLICK setting is available in the advanced setting menu By the knob can be select the set Example If the GLICK setting is 50 and the output current set is 130A t...

Страница 31: ...ttle to gas input nipple on the back side Connect the MIG gun to the socket Connect the earth cable of workpiece to the negative polarity Check if the driving rolls match the appropriate wire diameter...

Страница 32: ...terial wire feeder speed the work piece thickness arch length 2 8 2 2 Wire loading INC WIRE function To load the wire in the torch push push1 and hold 3 seconds the torch switch until the display show...

Страница 33: ...EVOLVE200 PLUS USER MANUAL 31...

Страница 34: ...nu Select the 2T 4T by the KNOB1 and confirm by pushing KNOB1 It is possible to select 2 Time 4 Time SPOT Special with timer SPOT 2 8 3 3 MIG manual material setting Press touch the MATERIAL button to...

Страница 35: ...nter in the setting menu SELECT the function and confirm to set it Inductance BBT Pregas Timer Postgas Timer 2 8 4 MIG synergic mode setting 2 8 4 1 MIG synergic type setting The MIG type settings are...

Страница 36: ...setting Press touch the MATERIAL button to enter in the material selection menu Select the material by KNOB1 and confirm by pushing the KNOB1 2 8 4 5 MIG synergic wire diameter setting Press touch th...

Страница 37: ...Correction BBT Pregas Timer Stop Slope Stop Timer Stop Current Postgas Timer 2 8 5 MIG pulse mode setting 2 8 5 1 MIG pulse type setting The MIG type settings are Manual Synergic Pulse Twice Press tou...

Страница 38: ...terial selection menu Select the material by KNOB1 and confirm by pushing the KNOB1 2 8 5 5 MIG pulse wire diameter setting Press touch the WIRE SIZE button to select and enter in the diameter selecti...

Страница 39: ...ection BBT Pregas Timer Stop Slope Stop Timer Stop Current Postgas Timer 2 8 6 MIG twice mode setting 2 8 6 1 MIG twice type setting The MIG type settings are Manual Synergic Pulse Twice Press touch m...

Страница 40: ...of the machine the machine limits automatically it at 240 250A 2 8 6 4 MIG twice material setting Press touch the Material button to enter in the material selection menu Select the material by KNOB1 a...

Страница 41: ...Hot Start Timer Hot Start Slope Inductance Correction BBT Pregas Timer Stop Slope Stop Timer Stop Current Postgas Timer Twice Special Standard Pulse Twice Frequency Pulse Twice Low Current Pulse Twice...

Страница 42: ...AVE IN A NEW JOB Press touch Save the current setting in a Job Enter the number of the job where you want to save the job Using the keyboard on the display it is possible to enter a description of the...

Страница 43: ...2 8 7 3 Load Job Press touch Load Job to select a existing Job The selection of existing Jobs can be show by all jobs or filtering by material wire diameter gas type or description Select the Job to...

Страница 44: ...ne a free Job description and define the job protection level Job DESCRIPTION By the App Mobile or the Cloud it is possible add a short description of the Job The Job description will be shown in the...

Страница 45: ...urrent set For the connections details see the remote control connection section or contact the service center 3 2 REMOTE CONTROL APP MOBILE By the app mobile it is possible to set the machine data by...

Страница 46: ...functions For the functions and operation of the smart torch please refer the application manual of the smart torch for more information Smart torch is an optional accessory 4 Torch and remote contro...

Страница 47: ...and Spot the current set is adjustable by panel knob and orange bar graph indicated the graphic level external analog control with 5Kohm potentiometer connected to the CAD connector can modulate the w...

Страница 48: ...nge bar graph indicates the graphic level the same adjustment can be done also from the smart control of the torch external analog control with 5Kohm potentiometer connected to the CAD connector can m...

Страница 49: ...LY BOARD FAULT 13 ALARM 15V The power supply outside the limits of 15V DC 1 Try to restart the machine 2 If the problem still exists then contact the service center CONTROL BOARD FAULT SUPPLY BOARD FA...

Страница 50: ...moments untill the alarm disapper 2 Check the cooling fan 3 If the problem still exists then contact the service center FAULT COOLING SYSTEM 45 HIGH P P TEMPERATURE plug and play connector overheatin...

Страница 51: ...E ERROR Error in the internal thermal cycle Max power limit exceeded 1 Try to restart the machine 2 If the problem still exists then contact the service center 71 EXTERNAL THERMAL CYCLE ERROR Welding...

Страница 52: ...roblem still exists then contact the service center 1 This issue came when there is overload in the power supply or communication error with the power inverter 110 INVERTER TEMPERATURE ERROR Error in...

Страница 53: ...CHK Recovery firmware verification failed 1 Check if the machine is connected to the internet 306 MACHINE FIRMWARE DOWNLOAD FAIL Machine firmware download fail 1 Check if the machine is connected to...

Страница 54: ...the instructions on the JTE cloud 3 JTE CLOUD a Official website of JTE cloud platform https cloud jteurope com user login b In JTE cloud you can register and pay attention to your machine information...

Страница 55: ...d Firmware Version Select the DITER Firmware Version can upgrade or lower the DITER Firmware Version In the picture shown above Firmware contains Available firmwares Add Firmware Recovery firmwares et...

Страница 56: ...PORTS and the Weld List in turn shown in the following picture The Weld List of the machine RBXA21AWB07721 is shown in the following picture click on anyone Weld ID for example the first one 167151 Th...

Страница 57: ...ID 279606 is shown in the following picture which contains Mode PRG and Settings Costs and Consumption It will be paid services of providing the Costs and Consumption of the Weld ID The Costs and Con...

Страница 58: ...EVOLVE200 PLUS USER MANUAL 56 Appendix 2 MACHINE SCHEMATICS...

Страница 59: ...ription Ref 1 Control panel 4 2 Display panel 1 3 Polarity switching device 5 4 Equipment housing 3 5 Welding torch 1 6 Gas supply hose s 4 7 Gas supply regulator s 2 8 Wire feeder 5 9 Electricity sup...

Страница 60: ...EVOLVE200 PLUS USER MANUAL 58 Ref 4 Ref 5 6 13 3 8 11 1 10 14...

Страница 61: ...EVOLVE200 PLUS USER MANUAL 59 Appendix 4 TIG synergic programs table Material Electrode tungsten size Fe 1 6 2 4 mm CrNi Stainless steel 308 316 1 6 2 4 mm...

Страница 62: ...Mode Weld Material Wire Diameter mm Weld Gas SYN STD SG2 0 8 CO2 0 9 0 8 80 20 0 9 0 8 92 8 0 9 SST CrNi 0 8 98 2 0 9 AlMg5 1 2 Argon AlSi5 1 2 Argon Cusi3 0 8 Argon PULSE TWIN PULSE SG2 0 8 92 8 0 9...

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