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FJ200 -CT                                          USER`S  MANUAL

  

V3.0 

Page 20 

7. MAINTENANCE AND SERVICE 

 

Troubleshooting 

 
When a fault accurs, the information will be written on display and device will stop, if not stop 
it  yourself  by  main  switch  and  disconnect  it  from  main  power  supply.  When  device 
malfunctions, disconnect the device from mains and call the authorised service - do not repair 
it yourself! 
 
In the chart below are most common errors and resolutions 

Error 
code 

Description 

Resolution 

Device will not start, the 
information on display is: 
“Water pressure too low” 

There is low pressure in heating water system, 
add water, optimal pressure is 1,5 bar 

Device will not start, the display 
is blank  

1.

 

Check the main power supply 

2.

 

Check the main switch position 

Device worked, then it suddenly 
stopped and will not start, the 
display is blank  

Authorized personnel may open electro case and 
check the fuse state. 
 
If the fuse is activated call authorized service to 
check for electical malfunctions. 

Device worked, then it suddenly 
stopped and will not start, the 
display is blank  

Authorized personnel may open electro case and 
check the thermostat state (position 5, chapter 7) 
 
If the thermostat is activated the device has 
overheated - call authorized service. The security 
switch switched off all functions on the device. 
(overheating protection). 

Water is flowing through safety 
valve in heating unit 

There is too much pressure in the system, reduce 
the pressure as safety valve activates at 3 bar, 
optimal pressure is 1,5 bar. 

 
In the chart below are fault displays, meanings and the resolutions. 

Error 
code 

Description 

Resolution 

Water pressure too low 

See chapter with water filling 

Milk Temperature overload 

 Milk temperature exceeded the setpoint 
temperature 

Heating temperature overload 

Water temperature exceeded the setpoint 
temperature 

Milk temperature probe fault 

Milk temperature probe/unit is to be replaced 

Water in temperature probe fault  Water temperature probe/unit is to be replaced 

Water out temperature probe 
fault 

Water temperature probe/unit is to be replaced 

Circulation pump fault 

Circulation pump is to be replaced 

Pressure sensor fault 

Electronic manometer is to be replaced 

 

Содержание FJ-200 CT

Страница 1: ...Multi function kettle closed type FJ 200 CT Janschitz G m b H Tel 43 0 4262 22 51 0 Eisenstrasse 81 Fax 43 0 4262 22 51 23 A 9330 Althofen www janschitz gmbh at office janschitz gmbh at...

Страница 2: ...9 Water filling into secondary coat 9 Filling procedure 10 Water quality 11 5 PROGRAM SETUP 12 Control panel 12 Main menu 14 Settings menu 14 Detailed menu 16 Heating procedure 18 Cooling procedure 1...

Страница 3: ...turn it off and put the plug from the power source Don t repair the device by yourself in case of malfunction rather call authorized service provided by your distributor Only authorized service with f...

Страница 4: ...WITH HOT SURFACES CAUTION HOT RISK OF INJURY NEVER START THE DEVICE BEFORE FILLING WATER OTHERWISE HEATING ELEMENTS WILL BE DESTROYED AND INJURIES MAY ACCUR WARNING Only trained people who are famili...

Страница 5: ...s pasteurized milk cr me cheese yogurt Multipurpose kettle has closed type construction so heating water is always under pressure For cooling tap water or cooling tank water is used Cooling water flow...

Страница 6: ...e DN65 with outlet elbow Option 1 Stirrer and stirring guide Option 2 3 part cheese harp central stirrer and stirring guide User s Manual 4 DEVICE SETUP Main components All important parts of device a...

Страница 7: ...FJ200 CT USER S MANUAL V3 0 Page 6 Picture 1 Picture 2 1 2 3 4 5 6 7 8 9 10 11 12 14 13 15...

Страница 8: ...er 5 Safety valve for overpressure 6 Manual valve for disconnecting the upper heating element 7 Electronic manometer 8 Plate heat exchanger for cooling water 9 Motor valve for external heating 10 Mixi...

Страница 9: ...ge 8 Picture 4 Inlet hose for water connection Inlet connection for external water heating Outlet connection for external water heating Inlet connection for cooling water Outlet connection for cooling...

Страница 10: ...of device make sure that device is filled with water You can use water from tap that fulfils the microbiological and chemical requirements Water must be poured in slowly not more than 3 l min Water f...

Страница 11: ...You must wait 2 minutes for the mixing valve to change position before filling Slowly open the manual valve to slowly fill the water into the device After correct pressure is formed 1 5 bar close the...

Страница 12: ...n of bacteria on equipment surfaces It is also important to prevent accumulation of lime scale and to prevent corrosion on surfaces inside the device Water must be clean both microbiologically and che...

Страница 13: ...icture below With pressing on a green button you start a process With pressing on a red button you stop a process With pressing MIX button you start rotating a stirrer or you stop rotating a stirrer i...

Страница 14: ...r left corner indicates that process is done RED light on the upper left corner indicates that process of heating is currently active BLUE light on the upper left corner indicates that process of heat...

Страница 15: ...tate heating cooling There is also an icon displayed for each heater and cooling valve when activated When the process is running on left side is information about current phase 1 4 Setpoint temperatu...

Страница 16: ...d by pressing up key for increment and down key for decrease Third page of settings menu offers power settings Power source can be set Electric only electric heaters are used for heating External elec...

Страница 17: ...Detailed menu The detailed menu is entered when up key is pressed in main menu configuration In first page of detailed menu on the left side Milk temperature is shown Secondary water temperature is sh...

Страница 18: ...on Second page of detailed menu shows simplified state of main device components When component is active the value is 1 if component is deactivated value is 0 Third page of detailed menu shows calcul...

Страница 19: ...key Cooling procedure Before cooling procedure device must be properly connected see chapter 1 3 and 5 Connect cooling water to cooling water inlet connection Connect drain hose to cooling water outle...

Страница 20: ...e manufacturer and should not contain foreign content which would change the effect of the cleaning solution and affect the equipment The same applies to disinfectants The base detergent which is usua...

Страница 21: ...ddenly stopped and will not start the display is blank Authorized personnel may open electro case and check the thermostat state position 5 chapter 7 If the thermostat is activated the device has over...

Страница 22: ...Electric case are named and described below 1 Main switch 2 Contactor for activating the heater 3 Electrical heater 4 Motor speed regulator Frequency inverter 5 Thermostat 6 Clips for main electricit...

Страница 23: ...increasing or decreasing the current temperature value Pay attention on analog value when changing Milk sensor offset adjustments can be made by increasing or decreasing the current temperature value...

Страница 24: ...nd described below 1 The kettle 2 Milk outlet valve with knee outlet 3 Two part cover with handles 4 Electric case 5 Controlling cabinet 6 Microprocessor unit 7 Power cord and socket non European edit...

Страница 25: ...FJ200 CT USER S MANUAL V3 0 Page 24 Picture 1 Picture 2 1 2 3 4 5 6 7 8 9 10 11 12 14 13 15...

Страница 26: ...FJ200 CT USER S MANUAL V3 0 Page 25 Picture 3 16 17 Outlet lower than kettle bottom PU foam insulation Thin wall heating elements 1 on bottom and 2 on wall...

Страница 27: ...pansion vessel 3 Circulating pump 4 Manometer 5 Safety valve for overpressure 6 Manual valve for disconnecting the upper heating element 7 Electronic manometer 8 Plate heat exchanger for cooling water...

Страница 28: ...Two part cover with handles 1 6 Microprocessor unit 1 10 Motor cover 1 12 Heating unit cover 1 17 Electro heater 2 1 Venting device 2 2 Expansion vessel 2 3 Circulating pump 2 4 Manometer 2 5 Safety...

Страница 29: ...e connection or maintenance are not covered by this warranty The warranty also doesn t cover Device malfunction due to water or milk inflow Mains cord Heating elements and it s actuators contactors Re...

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