J&M GC24t-1 Скачать руководство пользователя страница 1

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J&M Manufacturing Co, Inc

284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708

www.jm-inc.com

v. 8.7

.20

GRAIN CART

O P E R A T O R ’ S M A N U A L

MODEL

GC24t-1

Manual

Содержание GC24t-1

Страница 1: ...J M Manufacturing Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com Rev 8 7 2018 GRAIN CART O P E R A T O R S M A N U A L MODEL GC24t 1 Manual ...

Страница 2: ...2 GC24t 1 Stance REAR RIGHT OAS Opposite Auger Side LEFT AS Auger Side FRONT ...

Страница 3: ...ractors equipped with a single prong hitch no hammer strap should be used with grain carts equipped with a double prong clevis hitch Be sure the tractor pin is at least 1 4 smaller in diameter than the pin hole in the grain cart hitch to ensure enough free movement when traversing through uneven terrain POWER TAKE OFF Check for adequate clearance between telescoping PTO and tractor hitch Suggested...

Страница 4: ...plastic cable tie or similar into the fill hole until it reaches the bottom Mark the dipstick at the fill hole Oil should be half way on the dipstick Grain carts with 14 to 20 diameter augers have gearboxes that require 24 ounces of fluid Grain carts with 22 diameter augers have gearboxes that require 96 ounces of fluid Add 80 90 weight gear lube as necessary LIGHTING SAFETY FEATURES Check the tra...

Страница 5: ...ower Take Off PTO 22 Driveline Assembly 22 130 Degree Gearbox 23 Main Frame Under Carriage Axle Assembly 24 Hitch Assembly 24 Lower Level Tank Panels 25 Mid Level Tank Panels 25 Rail Assembly 26 Upper Level Tank Panels and Sideboards 27 Interior Tank Braces 28 Lower Auger Tube Assembly 29 Upper Auger Assembly 30 Sliding Upper Auger Tube Flow Control Spout Assembly 31 Hydraulic Hoses Cylinders Fitt...

Страница 6: ... repair ii accident abuse or improper use iii improper or insufficient maintenance or iv normal wear or tear This warranty does not cover products that are previously owned and extends solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this implied with respect to tires or other parts or accessories not manufacture...

Страница 7: ...re used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety When you see this symbol carefully read the message that follows and be alert to the possibility of personal injury or death This Safety Alert symbol indicates a hazard and means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Indicates an imminently ...

Страница 8: ...3 1 cm 289 cm to 304 cm 380 cm to 431 cm SPECIFICATIONS Capacity Auger One Vertical Unload Rate Unload Time Wheels Tires Hubs Spindle Size PTO Tongue Weight Empty Loaded Total Weight approx 23 8 Tons 30 8 m3 45 7 cm diameter 11 3 tons 14 3 m3 per minute 2 1 minutes 27x32 or 30x32 30 5x32 or 900 60R32 176LI 10 Bolt 11 4 cm diameter 1000 rpm 575 kg 1700 kg 4900 kg 31 3 Tons 40 5 m3 45 7 cm diameter ...

Страница 9: ... 14 x 2 0 16 x 2 0 18 x 2 5 20 x 2 5 22 x 2 5 24 x 3 0 30 x 3 0 10 mm 13 mm 16 mm 18 mm 21 mm 24 mm 27 mm 30 mm 34 mm 36 mm 46 mm 8 20 39 68 109 169 234 330 451 571 1175 6 15 29 50 80 125 172 244 332 421 867 11 27 54 94 151 234 323 457 623 790 1626 8 20 40 70 111 173 239 337 460 583 1199 8 21 41 75 118 181 263 367 495 623 1258 6 16 30 55 87 133 194 270 365 459 928 11 29 57 103 163 250 363 507 684 ...

Страница 10: ...g under pressure can penetrate skin and cause infection or other injury To prevent personal injury Relieve all pressure before disconnecting fluid lines Before applying pressure make sure all connections are tight and components are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this purpose If injured by leaking fluid see you...

Страница 11: ...uards in place when operating Do NOT stand on steps or climb ladder until all power is shut off Keep hands feet hair and clothing away from moving parts Description Part No 1 Operating Instructions Decal JM0018044 2 Warning High Pressure Fluid Hazard Decal 4 x 4 JM0010163 3 Warning Do Not Adjust Or Service Decal JM0014979 4 Warning Keep Hands Away Decal JM0018039 5 Warning Keep Lug Nuts Tightened ...

Страница 12: ...o much overlap may cause the PTO to bottom out and damage the driveline Not enough overlap may cause the PTO front and back halves to separate From the fully compressed shortest length the PTO should be telescoped extended between 10 and 22 Different PTO lengths may need to be purchased to accommodate your terrain A 4 shorter or a 10 longer PTO can be ordered through your dealer from J M Manufactu...

Страница 13: ...ntermediate support as the attaching point d Store the safety chain by securing it around the main axle A frame of the grain cart e Replace the safety chain if one or more links or end fittings are broken stretched or otherwise damaged or deformed 2 Attach the power take off shaft to the tractor The PTO must have at least 10 of engagement Check tractor drawbar for clearance and length and adjust i...

Страница 14: ...PTO at a SLOW RATE OF SPEED until the lugs on the upper auger engage the drive dog on the bottom auger Failure to follow this procedure may cause extensive damage to both the drive dog and the drive line 4 Increase the PTO speed and slowly open the inside tank gate until the gate indicator rod located above the upper auger is halfway between the Open and Closed position When grain begins flowing f...

Страница 15: ...icant DO NOT OVERFILL Use EP 80 90 gearbox lubricant or equivalent SPRING LOADED UPPER AUGER BEARING Service the grease fitting on the upper auger bearing located at the top end of the upper auger assembly after every 8 hours of use Lubricate the springs and retaining bolts on the bearing before prolonged storage of the grain cart AUGER FOLDING MECHANISM One grease fitting is located on the pivot ...

Страница 16: ... spline coupler and the gearbox Excessive Vibration Auger flighting or shaft is bent Drive shaft is bent Straighten or replace auger flighting Replace or straighten drive shaft Grain flow stoppage Bolt sheared in drive dog Folding auger before complete stop Replace bolt in drive dog Engage upper and lower flighting at a slow rate of speed Drive dogs and lugs are being engaged too fast Upper and lo...

Страница 17: ... the drive dog and hanger assembly are becoming excessively hot during unloading the lower flighting and or hanger may need adjusting The hanger bushing assembly has elongated holes where it attaches to the outer tube assembly Loosen the two 3 8 bolts on the hanger bushing assembly Adjust the hanger either up or down and vertically center it between the flighting and drive dog Re tighten the bolts...

Страница 18: ...all bevel may need to be removed from the inside of the lugs where they engage the drive dogs on the auger assemblies Grind approximately 1 8 0 32cm from the corner of the lugs where they touch against the drive dogs IMPORTANT When the grain cart is not going to be used for a period of time store the cart in a dry protected place Leaving your grain cart outside open to the weather will shorten it ...

Страница 19: ...erous WARNING MAKE SURE ALL POWER IS SHUT OFF BEFORE PERFORMING ANY MAINTENANCE OR REPAIR WORK Wheel Rims for Grain Cart Tires for Grain Carts Description Part No Wheel Rim 10 hole 21 x 32 21x32 10 JM0020025 Wheel Rim 10 hole 27 x 32 27x32 10 JM0017899 Wheel Rim 10 hole 32 x 30 30x32 10 JM0020005 Rubber O Ring Seal for 31 x 32 Wheel OR 3132 JM0020030 Description Part No 24 5 x 32 Diamond Tire 16 p...

Страница 20: ...Seal 4 1 4 ID 6 OD CR 43771 JM0018955 6 Large Bearing HM218248 JM0018849 7 Large Race HM218210 JM0018848 8 G881 Hub 10 on 13 19 with Races Lugs Studs and Nuts JM0020510 9 Wheel Stud 3 4 16 x 1 3 4 JM0018957 10 Wheel Nut 3 4 16 JM0018958 11 Small Race HM212011 JM0018854 12 Small Bearing HM212049 JM0018852 13 3 16 Flat Washer 2 1 8 ID 3 3 4 OD JM0015900 14 2 12 Gr5 Z Castle Hex Nut 912973 JM0015899 ...

Страница 21: ... 16489 JM0025159 18 Ball 5 8 Comer PTO 00085 JM0025160 19 Yoke C15 Comer PTO 18428 JM0025161 20 Spring Comer PTO Compression for Slip Clutch 7 8 x 1 1 2 14022 JM0025162 21 Flanged Yoke Comer PTO 18016 JM0025163 22 Bushing Comer PTO 1909 JM0025164 23 Lining Ring Comer PTO 3 1 2 ID x 6 OD 19018 JM0025165 24 Metric Bolt 12 mm x 1 1 4 mm x 65 mm Lock Nut 00502 JM0025166 25 Clutch Support F40 Comer PTO...

Страница 22: ...20 A0149 JM0025089 3 1 3 4 Input Shaft for Superior Gearbox 18 20 A0142 JM0025090 4 1 3 4 Output Shaft for Superior Gearbox 18 20 A0143 JM0025091 5 18 Tooth Gear for Superior Gearbox 18 20 H61S18 JM0025092 6 29 Tooth Gear for Superior Gearbox 18 20 H61S29 JM0025093 7 Shim Arbor for Superior Gearbox 18 20 H00101 01 JM0025094 8 Bearing Cup for Superior Gearbox 14 20 414276 JM0025077 9 Bearing Cone f...

Страница 23: ... M16 2 Gr8 8 YZ Nylon Locking Hex Nut JM0002164 4 M30 3 5 x 120 Gr8 8 YZ Hex Bolt JM0002119 5 M30 3 5 Gr8 8 YZ Nylon Locking Hex Nut JM0002166 6 Turnbuckle Leg JM0000370 7 Main Frame Weldment 24t JM0000008 8 Front Slope Frame Weldment 24t JM0000009 9 Rear Slope Frame Weldment 24t JM0000010 10 Standard Axle Weldment 24t JM0000011 11 Ear Mount Weldment Front Leg Brace JM0017153 ...

Страница 24: ...3 4 Split Lock Washer JM0002436 13 3 4 16 x 3 Gr8 Z Hex Bolt JM0018542 14 2 7 8 Hitch Weigh Bar Weldment WBW 278 JM0000019 15 3 8 x 3 OD x 3 4 ID Safety Chain Washer JM0016798 16 3 4 16 x 2 Gr8 Z Hex Bolt JM0016693 17 11 9MM G70 78 30 400 Lb Safety Chain JM0031890 18 2 7 8 Diameter x 13 1 4 Pin and Collar JM0025787 19 Hitch Spool Plate with Bolts for 2 7 8 Pin and Collar HSPS 2 JM0025783 20 2 7 8 ...

Страница 25: ...nel Front 24t JM0000038 6 Mid Front Tank Panel Left 24t JM0000039 7 Mid Front Tank Panel Right 24t JM0000040 8 Mid Right Tank Panel Left 24t JM0000041 9 Mid L R Tank Panel Middle 24t JM0000037 10 Mid L R Tank Panel Rear 24t JM0000036 Description Part No 1 Front End Panel Brace 137 x 14 JM0000044 2 OAS Rail 186 5 6 x 12 9 10 24t JM0000045 3 Rear Rail 137 2 5 x 17 7 8 24t JM0000046 4 Rear End Panel ...

Страница 26: ...00055 7 Front High Sideboard Corner 10 1 4 x 2 x 2 JM0000056 8 Auger Rest Slide Plate 32 3 4 x 5 3 4 JM0000069 9 Upper Front Tank Panel Left 24t JM0000058 10 Upper Front Tank Panel Right 24t JM0000059 11 Upper Right Tank Panel Front 24t JM0000060 12 Upper Right Tank Panel Middle 24t JM0000061 13 Upper Right Tank Panel Rear 24t JM0000062 14 Upper Rear Tank Panel Right 24t JM0000063 15 Upper Rear Ta...

Страница 27: ...race 24t JM0000213 3 Rear Gusset 24t JM0000214 4 Rear Slope Brace 24t JM0000215 5 Side Gusset 24t JM0000216 6 Cross Brace 24t JM0000217 7 Front Auger Side Slope Brace 24t JM0000218 8 Front Opposite Auger Side Slope Brace 24t JM0000219 9 Rear Side Slope Brace 24t JM0000220 10 Side to Side Brace 24t JM0000221 ...

Страница 28: ...4 13 S Cap Yellow 1 2 ID x 1 1 4 x 0 065 REC 1 JM0016842 14 85 Indicator Rod JM0016646 15 Lower Flighting complete R H 18 LF 18 119 1 2 RH LF 18 JM0000087 16 M16 2 x 45 Gr8 8 YZ Hex Bolt JM0002116 17 M16 2 Gr8 8 YZ Nylon Locking Hex Nut JM0002164 18 1 3 4 x 21 Pivot Pin JM0016377 19 1 8 x 6 Gr5 Z Hex Bolt JM0002111 20 Drive Dog Weldment 2 1 2 ID 18 20 DDW 21218 JM0000093 21 1 8 Gr5 Z Centerlock He...

Страница 29: ...92 13 M12 1 75 x 50 Gr8 8 YZ Hex Bolt JM0001490 14 M12 1 75 Gr8 8 YZ Nylon Locking Hex Nut JM0002163 15 M12 1 75 x 50 Gr8 8 YZ Hex Bolt JM0001490 16 M12 1 75 Gr8 8 YZ Nylon Locking Hex Nut JM0002163 17 M6 x 1 0 Gr8 8 YZ Nylon Locking Hex Nut JM0002167 18 8 8M6 Flat Washer JM0019447 19 18 Upper Auger Housing JM0000117 20 Hinge Plate 18 HP 18 JM0018432 21 M6 x 1 0 x 20MM Grade 8 8 Hex Bolt JM0002120...

Страница 30: ...210 9 Seal Kit for 2 x 24 Hydraulic Cylinder JD244 JM0024894 10 1 x 3 2 5 Clevis Pin JM0001816 11 1 x 3 Cotter Pin JM0003064 12 3 8 Round U Bolt 2 Pipe Size Extended JM0018627 13 Upper Auger Housing for 18 Slider JM0000141 14 18 Flow Control Spout Housing for Slider JM0000104 15 18 Hinge Plate for Slider JM0000143 16 18 Baffle Plate for Slider JM0000144 17 1 3 4 x 4 Hydraulic Cylinder 1 2 Clevis a...

Страница 31: ... 4G 6MP JM0047090 6 1 4 x 206 Hydraulic Hose 206inch4M3k 4G 8MP 4G 6MP JM0047088 7 1 4 x 10 1 2 Hydraulic Hose 10 1 2inch4m3k 4G 6MPX 4G 4MP JM0046659 8 3 x 14 Welded Double Cushion Cylinder JM0018243 8 Seal Kit for 3 x 14 Hydraulic Cylinder JM0025404 9 1 x 3 1 2 Clevis Pin with Cotter Pins JM0001817 10 3 8 Male NPT x 3 8 Female NPT 90 Degree Elbow JM0030059 11 PC 37 Check Valve JM0018233 12 3 8 M...

Страница 32: ... 11 11 18 31 31 11 11 20 20 21 21 22 23 24 25 26 27 19 19 29 28 2 5 3 x24 Hydraulic Cylinder Fold Cylinder 1 3 4 x4 Hydraulic Cylinder Tip Spout Cylinder 2 x36 Hydraulic Cylinder Door Cylinder 2 x24 Hydraulic Cylinder Slider Cylinder Fold Cylinder Door Cylinder Tip Spout Cylinder Slider Cylinders 30 Couplers welded to Shell ...

Страница 33: ...t JM0002158 16 1 x 3 1 2 Clevis Pin with Cotter Pins JM0001817 17 Diverter Valve Mount Bracket JM0010855 18 3 8 Male NPT Plug JM0018261 19 1 4 x 370 Hydraulic Hose 370inch4M3k 4G 8MP 4G 4MP JM0047091 20 2 x 24 Hydraulic Cylinder JD20024 JM0018210 20 Seal Kit for 2 x 24 Hydraulic Cylinder JD244 JM0024894 21 1 4 Male NPT x 1 4 Female NPT 90 Degree Elbow JM0020115 22 1 4 Male NPTSwivel with 032 Orifi...

Страница 34: ...4 2 3 2 x36 Hydraulic Cylinder Door Cylinder 1 3 4 x4 Hydraulic Cylinder Tip Spout Cylinder 3 x14 Hydraulic Cylinder Fold Cylinder Tip Spout Cylinder Fold Cylinder Door Cylinder 12 12 1 19 19 21 20 22 1 18 5 6 7 9 10 11 13 16 16 15 20 Bulk head fittings Location ...

Страница 35: ...r 3 x 14 Hydraulic Cylinder JM0025404 9 1 x 3 1 2 Clevis Pin with Cotter Pins JM0001817 10 3 8 Male NPT x 3 8 Female NPT 90 Degree Elbow JM0030059 11 PC 37 Check Valve JM0018233 12 3 8 Male NPT x 3 8 Female NPT Swivel with 062 orifice JM0018362 13 3 8 Male NPT x 3 8 Female NPT x 3 8 Female NPT Street T JM0018266 14 1 4 x 370 Hydraulic Hose 370inch4M3k 4G 8MP 4G 4MP JM0047091 15 1 3 4 x 4 Hydraulic...

Страница 36: ...46621 2 1 4 20 Gr5 Z SF Hex Nut JM0001630 3 Auto Gate Hydraulic Valve JM0026247 4 Elbow ORB 8 M TO 3 8 FPX JM0027285 5 3 8 NPT M to JIC 6F JM0046869 6 Auto Gate Active Decal JM0046612 7 3 5 Round LED Mount JM0034956 8 3 5 Round LED Grommet JM0001902 9 3 5 Amber Round LED Light JM0001895 10 1 4 20 x 3 4 Gr5 Z SF Hex Bolt JM0001642 ...

Страница 37: ... will reach To Mating Connector from 7 Pin Front Grain Cart Harness This Supplies 12v Power Mounted Light Description Part No 1 GT 400 Digi Star Scale Display Monitor JM0019040 1 GT 560 Digi Star Scale Display Monitor JM0044177 2 Auto Gate Harness Standard GT 560 JM0026813 2 J M Relay Harness 1 per IFM GS 1P auto gate JM0037374 3 Auto Gate Hydraulic Valve JM0026247 4 Auto Gate Light Harness LED li...

Страница 38: ... Light Assembly Right Side JM0018826 5 Wiring Harness Rear Half of Grain Cart JM0020437 6 Light Enhancer and Adapter Kit 3 wires JM0010566 7 Main Harness with 7 prong Connector End for Grain Cart JM0020439 8 Limit Switch for Field Light ME 8111 JM0036040 9 Field Light Wire Harness JM0020438 10 Field Light LED Grain Cart Bullet Lead Ends JM0001881 11 7 Prong Connector JM0010528 12 Orange Strobe Lig...

Страница 39: ...5 Z Hex Nut JM0002127 6 Scale Bar Mount Right JM0018985 7 GT 400 Digi Star Scale Display Monitor JM0019040 7 GT 560 Digi Star Scale Display Monitor JM0044177 8 GT 400 Scale Monitor Display Bracket JM0000361 8 GT 560 Scale Monitor Display Bracket JM0046976 9 Battery Box Display Screen Plate JM0000362 10 Battery Box Cord Wrap JM0000363 11 Battery Box Strap JM0000364 12 Battery Box with Strap BB 2 JM...

Страница 40: ...0001663 5 Window Seal 3 4 S Strip JM0000254 6 Standard Inspection Window JM0000255 7 Inspection Window Kit JM0025752 Description Part No 1 Jack Stand Assembly including 5 8 pin 7 000 lbs TWL 200 JM0010191 2 Hose Holder Tank JM0000260 3 Hose Holder Bracket w key slots JM0000261 4 Ladder w 3 Rung Platform JM0000262 5 Ladder Clip JM0016922 6 Operator s Manual Canister JM0010115 7 Slow Moving Vehicle ...

Страница 41: ...mpression Spring 1 x 1 3 4 for Door Assembly Tongue Latch JM0001688 9 Nylon Track Guide For Door Wheel JM0029354 10 Flip Lock For Door Rack JM0029459 11 Keyway Washer for Door Rack JM0029454 12 15 Tooth Sprocket 3 4 Bore w Key JM0029455 13 Rack Track Weldment for Door 20 1 4 JM0030651 13 Rack Track Weldment for Door 27 1 2 JM0030634 14 Rack Wheel Weldment JM0028897 15 Stub Shaft 3 4 x 4 1 8 w Thre...

Страница 42: ...42 Roll Tarp Assembly Adjustable Bow Supports Tarp Stand Off Crank Handle Holder Crank Handle U Joint Tarp Assembly Front Endcap Rear Endcap ...

Страница 43: ...Gr8 8 YZ Hex Bolt JM0001486 19 M6 x 1 0 Gr8 8 YZ Nylon Locking Hex Nut JM0002167 20 M10 x 1 50 Gr8 8 YZ SF Hex Nut JM0002154 21 M6 x 1 00 x 65MM Hex Bolt JM0002121 22 M12 1 75 Gr8 8 YZ Nylon Locking Hex Nut JM0002163 23 Crank Holder zinc plated CH 1 JM0002967 24 Roll Tarp Handle Hanger Rubber Flap JM0002551 25 1 2 ID 1 3 8 OD Z Flat Washer JM0003082 26 M12 x 1 75 x 35MM Gr8 8 YZ Hex Bolt JM0020955...

Страница 44: ...0002444 7 3 8 16 x 3 Gr5 Z Hex Bolt JM0001666 8 Spring Return Spring JM0000207 9 1 4 20 x 1 1 2 Gr5 Z Hex Bolt JM0002447 10 1 5 8 Idler Pully Long Spring Return JM0012970 11 2 Black Plastic Spacer 1 4 ID x 1 2 OD JM0002442 12 Rectangular Plastic Spacer for Spring Return JM0012973 13 Large Spring Return Pully Spacer 2 Holes JM0018897 14 Aluminum Spacer for Spring Return 1 3 8 x 2 3 16 Rectangular J...

Страница 45: ...45 Service Log DATE SERVICE DESCRIPTION NOTES ...

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