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Jäger Z62-K360.12 S5AW2, Руководство пользователя

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Technical description

Item no. 10403043, Revision 03

11 ( 40 )

5

Technical description

5.1

Connections of HF spindle

2

1

4

2

7

3

1

Electrical connection

2

Cooling water

G 1/8"

3

Sealing air

G 1/8"

4

Taper cleaning

G 1/8"

7

Pneumatic system for tool change

G 1/8"

Содержание Z62-K360.12 S5AW2

Страница 1: ...Manual Z62 K360 12 S5AW2 High Frequency Spindle Pneumatic taper change...

Страница 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Страница 3: ...20 6 8 Air borne noise emissions 21 7 Operating location 21 8 Installation 22 8 1 Installing the HF spindle 22 8 2 Diameter of media supply line 23 8 3 Cooling water 23 8 3 1 Quality of cooling water...

Страница 4: ...Item no 10403043 Revision 03 4 40 Contents Translation of the original manual 15 Declaration of Incorporation 39...

Страница 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 6: ...rvice set q C wrench q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Service set q Felt cleaning taper q Collet grease 2 1 2 Optional accessories Available...

Страница 7: ...th the Machinery Directive and cannot perform any function independently The HF spindle can only be operated in conjunction with a machine tool and a frequency con verter 3 1 Permissible types of mach...

Страница 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 9: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Страница 10: ...arding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft h...

Страница 11: ...no 10403043 Revision 03 11 40 5 Technical description 5 1 Connections of HF spindle 2 1 4 2 7 3 1 Electrical connection 2 Cooling water G 1 8 3 Sealing air G 1 8 4 Taper cleaning G 1 8 7 Pneumatic sy...

Страница 12: ...ust the speed of the HF spindle using the FC Refer to the frequency converter manual for further information The FC detects the following operating states of the HF spindle depending on the version q...

Страница 13: ...revents foreign bodies such as chips and liquids e g emul sions from entering the HF spindle Check that air escapes at the front between the housing and the rotating parts of the HF spindle 5 5 Taper...

Страница 14: ...poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of sig...

Страница 15: ...Technical Specifications Item no 10403043 Revision 03 15 40 Clockwise and anticlockwise Coupler plug 9 pin SpeedTEC Weight 3 8 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping range...

Страница 16: ...04 22 856 27 860 37 684 47 509 56 761 rpm Frequency 167 250 333 417 500 667 833 1 000 Hz Rated power 0 192 0 289 0 419 0 524 0 633 0 853 1 044 1 249 kW Torque 0 21 0 21 0 22 0 22 0 22 0 22 0 21 0 21 N...

Страница 17: ...078 1 243 1 808 2 076 2 503 kW Torque 0 48 0 479 0 452 0 473 0 432 0 474 0 425 0 428 Nm Voltage 68 93 111 128 149 184 214 249 V Current 10 10 4 10 6 10 5 10 9 11 10 5 10 6 A Cos 0 89 0 84 0 83 0 82 0...

Страница 18: ...bei J ger Stator 3 7 4pol core cable red U blue V white W at J ger stator 3 7 4pol Aderleitung braun U violett V wei W bei J ger Stator 4 7 2pol core cable brown U violett V white W at J ger stator 4...

Страница 19: ...nal resistance VPTC 2 5 V RN 250 Insulation test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R...

Страница 20: ...ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000 mV 15 V 680 3000 mV 24 V 220 1000 mV 24 V 680 3000 mV Unnecessary if a resistor is in...

Страница 21: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Страница 22: ...e fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water...

Страница 23: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Страница 24: ...n air quality see Air purity classes ISO 8573 1 24 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Страница 25: ...le without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q Th...

Страница 26: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 27: ...ck wise rotation Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the HF spindle direction of rotatio...

Страница 28: ...the clamping nut type D and type ER The collet is also pulled out in the process Use the hook wrench to unfasten the clamping nut type ER MS and the collet Make use of the hook wrench from the scope...

Страница 29: ...mped tool does not press on the inner stop of the tool mount once the clamping nut has been tightened To prevent the clamping nut from loosening tighten it again after a short period of operation and...

Страница 30: ...eumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Страница 31: ...Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is always the lowest specified...

Страница 32: ...curately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air...

Страница 33: ...HF spindle in horizontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage locat...

Страница 34: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Страница 35: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Страница 36: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Страница 37: ...p the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of th...

Страница 38: ...serve all points in the Tool change 27 and Mainte nance 32 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Страница 39: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized sta...

Страница 40: ...len GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z62 K360 12 S5AW2 Item no 10403043 Revision 03 Date 01 09 2023 Language EN Jaeger Spindles North Am...

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