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Manual

Z42-M160.20 K1S2

High Frequency Spindle

Manual tool change

Содержание Z42-M160.20 K1S2

Страница 1: ...Manual Z42 M160 20 K1S2 High Frequency Spindle Manual tool change...

Страница 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Страница 3: ...16 6 4 Motor protection PTC 160 C 17 6 5 Speed sensor digital differential magneto resistor 18 6 6 Air borne noise emissions 18 7 Operating location 19 8 Installation 20 8 1 Installing the HF spindle...

Страница 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 5: ...ories Available on request q Spindle holder q Frequency converter q Collet q Felt cleaning taper q Collet grease q Further accessories on request Only approved accessories have been tested for operati...

Страница 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Страница 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Страница 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Страница 10: ...quency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency...

Страница 11: ...e the heat generated must be dissi pated via the spindle holder optional accessory If the spindle holder is to be produced in house Contact Nakanishi Jaeger GmbH Request the tolerances and production...

Страница 12: ...quency 1 000 Hz Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resi...

Страница 13: ...Technical Specifications Item no 10201045 Revision 01 13 36 Coupler plug 7 pin plastic Cable length 1 m Weight 1 kg Inner taper run out 1 6 1 Dimensions Clamping range...

Страница 14: ...ted rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 7 334 18 334 27 410 36 704 45 936 55 250 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 059 0 163 0 247 0 240 0 278 0 3...

Страница 15: ...0 182 0 413 0 57 0 718 0 835 kW Torque 0 127 0 092 0 141 0 146 0 147 0 141 Nm Voltage 20 44 60 71 82 93 V Current 6 7 8 3 8 4 7 9 8 8 3 A Cos 0 9 0 61 0 74 0 82 0 85 0 84 Note on operation with stati...

Страница 16: ...r Zeichn Nr von Blatt DIN 81346 Pinbelegung FS7 S2 U V W GNYE 0 75mm RD 0 2mm GN 0 2mm WH 0 2mm BU 0 14mm RD 0 14mm Stator PTC Spindel DFP R4 2 1 2 3 4 PE 5 6 1 YE 0 14mm GN 0 14mm GNYE 0 75mm 1 2 3 4...

Страница 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Страница 18: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Страница 19: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Страница 20: ...hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with...

Страница 21: ...air quality see Air purity classes ISO 8573 1 21 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 2 8 The setting value can be found in the fo...

Страница 22: ...clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft o...

Страница 23: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 24: ...tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise S...

Страница 25: ...contamination damages the collet clamping nut tool mount etc As a re sult the function of the HF spindle is no longer guaranteed u Clean the collet u Clean the clamping nut u Clean the thread of the...

Страница 26: ...bore Continuous clamping bore Excessive tightening torques MA can damage or destroy the collet clamping nut and collet mount of the shaft Keep to the following values Short clamping bore Clamping diam...

Страница 27: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Страница 28: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Страница 29: ...ed from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of...

Страница 30: ...sal and environmental protection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domes...

Страница 31: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Страница 32: ...er See also Spindle becomes hot 32 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Страница 33: ...or is dis torted q Only use spindle holders from the original accessories or holders produced according to the tolerances specified by Nakanishi Jaeger GmbH HF spindle clamped too tightly q Only tigh...

Страница 34: ...serve all points in the Tool change 24 and Mainte nance 28 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Страница 35: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Страница 36: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z42 M160 20 K1S2 Item no 10201045 Revision 01 Date 01 09 2023 Language EN Jaeger Spindles North Am...

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