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Manual

Z33-M060.51 K2S15

High Frequency Spindle

Manual tool change

Содержание Z33-M060.51 K2S15

Страница 1: ...Manual Z33 M060 51 K2S15 High Frequency Spindle Manual tool change...

Страница 2: ...ogical development we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care Howe...

Страница 3: ...rformance Diagram 18 6 3 2 Equivalent circuit diagram data 18 Parameter 19 6 4 Wiring diagram 20 6 5 Motor protection PTC 100 C 21 6 6 Air borne noise emissions 21 7 Operating location 22 8 Installati...

Страница 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 5: ...ories Available on request q Spindle holder q Frequency converter q Collet q Felt cleaning taper q Collet grease q Further accessories on request Only approved accessories have been tested for operati...

Страница 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Страница 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Страница 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Страница 10: ...quency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency...

Страница 11: ...e the heat generated must be dissi pated via the spindle holder optional accessory If the spindle holder is to be produced in house Contact Nakanishi Jaeger GmbH Request the tolerances and production...

Страница 12: ...ge 47 47 44 V Current 8 2 7 8 8 1 A Motor data Motor technology 3 phase asynchronous drive no brushes or sensors Frequency 1 000 Hz Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration bra...

Страница 13: ...Technical Specifications Item no 15201039 Revision 03 13 36 Clockwise Coupler plug 7 pin plastic Cable length 2 m Weight 0 62 kg Inner taper run out 1 6 1 Dimensions Clamping range...

Страница 14: ...0 Rated rotation speed 5 000 10 000 30 000 60 000 rpm Speed 2 905 7 888 27 887 57 985 rpm Frequency 83 167 500 1 000 Hz Rated power 0 025 0 066 0 223 0 431 kW Torque 0 0817 0 0802 0 0765 0 0709 Nm Vol...

Страница 15: ...al voltage must correspond to the specified motor voltage The measured currents may be greater than the specified values due to the harmonic content 6 2 1 Performance Diagram 6 2 2 Equivalent circuit...

Страница 16: ...335 Cooling type Spindle holder cooled p0341 Moment of inertia 0 0000053 kgm p0348 Field weakening operating speed VDC 600V 253 070 rpm p0350 Stator resistance cold strand 0 238 p0353 Series inductanc...

Страница 17: ...peed 5 000 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 3 953 8 458 18 000 27 953 37 806 47 954 58 182 rpm Frequency 83 167 333 500 667 833 1 000 Hz Rated power 0 022 0 053 0 112 0 169 0 207 0...

Страница 18: ...0 349 0 406 kW Torque 0 073 0 0799 0 0778 0 0754 0 072 0 0699 0 067 Nm Voltage 7 12 19 28 35 40 47 V Current 7 7 8 2 8 2 8 1 8 8 1 8 A cos 0 91 0 87 0 83 0 8 0 8 0 82 0 81 Note on operation with stat...

Страница 19: ...2 71 Arms p0322 Maximum speed 60 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Uncooled p0341 Moment of inertia 0 0000053 kgm p0348 Field weakening operating speed VDC 600V 3...

Страница 20: ...Y BU PTC 0 14mm BN KTY RD PTC 0 14mm Stator KTY PTC Spindel 1 3 5 PE 6 2 BN 0 5 mm GN 0 5 mm WH 0 5 mm YE 0 5 mm GY 0 5 mm PK 0 5 mm Motorkabel 7x0 5mm motor cable 7x0 5mm 1 0 4 1 Perschewski 14 09 16...

Страница 21: ...re TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage TA 25 K TNAT 15 K V Meas max 7 5 V Nominal resistance VPTC 2 5 V RN...

Страница 22: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Страница 23: ...hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with...

Страница 24: ...air quality see Air purity classes ISO 8573 1 24 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 2 8 The setting value can be found in the fo...

Страница 25: ...clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft o...

Страница 26: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 27: ...tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise S...

Страница 28: ...ut u Clean the thread of the shaft u Clean the inner taper of the shaft Lightly grease the thread of the clamping nut Push the collet into the taper of the mount Insert the tool Make sure that the sha...

Страница 29: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Страница 30: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Страница 31: ...ed from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of...

Страница 32: ...the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the costs incurred for shipment and the fees for the recycling facilities 14 Ser...

Страница 33: ...er See also Spindle becomes hot 33 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Страница 34: ...HF spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 29 section q Check whether the tool is suitable for the applica...

Страница 35: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized sta...

Страница 36: ...len GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z33 M060 51 K2S15 Item no 15201039 Revision 03 Date 01 09 2023 Language EN Jaeger Spindles North Am...

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