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Technical Specifications

Item no. 10200042, Revision 04

12 ( 36 )

Technical Specifications

Bearings

Steel ball bearing (pcs)

Lifetime lubricated

maintenance free

Power values

Uncooled

Pmax./5s

S6-60%

S1-100%

Rated power

0,24

0,18

[kW]

Torque

0,059

0,047

0,036

[Nm]

Voltage

[V]

Current

6,5

5,5

[A]

Motor data

Motor technology

3-phase asynchronous drive

(no brushes or sensors)

Frequency

1.000 Hz

Motor poles (pairs)

Rated rotation speed

60.000 rpm

Acceleration/braking value
Per second

10 000 rpm

(other values by consultation)

Characteristics

Speed sensor

Differential magneto resistor (TTL)

Number of signals = 6

Motor protection

PTC 100°C

Housing

Aluminium

Housing diameter

33 mm

Cooling

Uncooled

Heat dissipation

Via the spindle holder

Housing temperature

< + 45° C

Ambient temperature

+ 10°C … + 45°C

Sealing air

Protection category

(sealing air turned on)

IP54

ESD protection

Tool change

Manual tool change

Collet type

675

Optional accessories

Clamping range up to

4 mm

Clockwise

Coupler plug

7-pin plastic

Cable length 2 m

Содержание Z33-M060.03 K2S2A

Страница 1: ...Manual Z33 M060 03 K2S2A High Frequency Spindle Manual tool change...

Страница 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Страница 3: ...diagram 16 6 4 Motor protection PTC 100 C 17 6 5 Speed sensor digital differential magneto resistor 18 6 6 ESD protection 18 6 7 Air borne noise emissions 19 7 Operating location 20 8 Installation 21...

Страница 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 5: ...Available on request q Spindle holder q Frequency converter q Collet q Felt cleaning taper q Collet grease q Further accessories on request Only approved accessories have been tested for operational...

Страница 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Страница 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Страница 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Страница 10: ...quency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency...

Страница 11: ...e the heat generated must be dissi pated via the spindle holder optional accessory If the spindle holder is to be produced in house Contact Nakanishi Jaeger GmbH Request the tolerances and production...

Страница 12: ...es pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signal...

Страница 13: ...Technical Specifications Item no 10200042 Revision 04 13 36 Weight 0 62 kg Inner taper run out 1 6 1 Dimensions Clamping range...

Страница 14: ...Rated rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 8 637 18 719 28 166 38 256 48 489 58 211 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 032 0 071 0 101 0 131 0 153...

Страница 15: ...107 0 162 0 209 0 229 0 243 kW Torque 0 054 0 059 0 059 0 051 0 045 0 041 Nm Voltage 12 19 25 29 36 46 V Current 7 0 7 7 7 8 7 5 6 8 6 5 A Cos 0 84 0 83 0 82 0 80 0 77 0 71 Note on operation with sta...

Страница 16: ...ESD 29040071 Pinbel 7pol Kabelstecker 0 2 mm 0 2 mm 0 2 mm 0 75 mm 0 75 mm 0 75 mm 0 75 mm 0 75 mm Schielding U W 2 3 4 PE V DFP 0 14 mm 0 14 mm 0 14 mm 0 25 mm 0 25 mm 0 25 mm 0 25 mm 0 25 mm Schiel...

Страница 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Страница 18: ...ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000 mV 15 V 680 3000 mV 24 V 220 1000 mV 24 V 680 3000 mV Unnecessary if a resistor is in...

Страница 19: ...Technical Specifications Item no 10200042 Revision 04 19 36 6 7 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Страница 20: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Страница 21: ...hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with...

Страница 22: ...air quality see Air purity classes ISO 8573 1 22 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 2 8 The setting value can be found in the fo...

Страница 23: ...clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft o...

Страница 24: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 25: ...tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise S...

Страница 26: ...d torque 3 4 Nm When doing so only tighten the collet with the supplied collet screw in tool ring wrench This minimizes collet warp and increases concentric run out accuracy Note Ensure functionality...

Страница 27: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Страница 28: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Страница 29: ...ed from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of...

Страница 30: ...sal and environmental protection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domes...

Страница 31: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Страница 32: ...er See also Spindle becomes hot 32 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Страница 33: ...or is dis torted q Only use spindle holders from the original accessories or holders produced according to the tolerances specified by Nakanishi Jaeger GmbH HF spindle clamped too tightly q Only tigh...

Страница 34: ...serve all points in the Tool change 25 and Mainte nance 28 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Страница 35: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized sta...

Страница 36: ...len GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z33 M060 03 K2S2A Item no 10200042 Revision 04 Date 01 09 2023 Language EN Jaeger Spindles North Am...

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