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Alfred Jäger GmbH

Siemensstraße 8
61239 Ober-Mörlen
GERMANY

+49 (0)6002-9123-0
[email protected]

www.alfredjaeger.de

Serial number

Spindle type

Z33-D1100.01 S1

Item no.

10301064

Revision

Date

22.03.2017

Language

(

Jaeger Spindles North America, Corp.

6611 Bay Circle, Suite 165
Norcross, GA 30071
USA

(

+1 (770) 674-4480
[email protected]

www.alfredjaeger.de/en

Содержание Z33-D1100.01 S1

Страница 1: ...Manual Z33 D1100 01 S1 High Frequency Spindle Pneumatic direct change...

Страница 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al fr...

Страница 3: ...g diagram 16 6 4 Air borne noise emissions 17 7 Operating location 17 8 Installation 18 8 1 Installing the HF spindle 18 8 2 Diameter of media supply line 18 8 3 Compressed air 19 8 3 1 Air purity cla...

Страница 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 5: ...h the HF spindle q High Frequency Spindle q Collet q Service set q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Service set q Collet grease q Ejector pin q...

Страница 6: ...e with the Machinery Directive and cannot perform any function independently The HF spindle can only be operated in conjunction with a machine tool and a frequency con verter 3 1 Permissible types of...

Страница 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Страница 9: ...e data to the controller u Use the option on the frequency converter of detecting the shutdown signal from the shaft and forwarding this to the machine controller for evaluation 4 3 Installation and m...

Страница 10: ...ical connection 7 Pneumatic system for tool change G 1 8 5 2 Electrical connection The HF spindle may only be operated with a frequency converter FC Check whether the current voltage and frequency dat...

Страница 11: ...HF spindle the heat generated must be dissi pated via the spindle holder optional accessory If the spindle holder is to be produced in house Contact Alfred J ger GmbH Request the tolerances and produ...

Страница 12: ...rushes or sensors Frequency 1 667 Hz Motor poles pairs 1 Rated rotation speed 100 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Housing Aluminiu...

Страница 13: ...Technical Specifications Item no 10301064 Revision 08 13 32 6 1 Dimensions Clamping range...

Страница 14: ...0 95 855 rpm Frequency 167 333 500 667 833 1 000 1 167 1 334 1 500 1 667 Hz Rated power 0 005 0 03 0 077 0 114 0 145 0 177 0 21 0 245 0 275 0 302 kW Torque 0 008 0 018 0 029 0 03 0 03 0 03 0 03 0 03 0...

Страница 15: ...088 0 131 0 196 0 238 0 282 0 343 0 375 0 408 kW Torque 0 007 0 018 0 035 0 042 0 042 0 041 0 041 0 044 0 042 0 041 Nm Voltage 4 10 16 23 30 37 43 49 56 61 V Current 2 0 4 3 6 2 6 4 6 5 6 5 6 4 6 6 6...

Страница 16: ...s t o h n e s c h r i f t l i c h e G e h n e h m i g u n g d e r F a A l f r e d J g e r G m b H untersagt Datum Gepr Bearb Norm System Technologie Blatt 1 1 0 Projekt Nr Version Nr Zeichn Nr Hr Fis...

Страница 17: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Страница 18: ...lexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with sealing air Make sure that no air flow can occur i...

Страница 19: ...rts If the speed is selected incorrectly the HF spindle or the tool may be de stroyed and their fragments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for t...

Страница 20: ...2 minutes With maximum 50 of rated speed This brings the HF spindle to its operating temperature 9 3 Shutdown signal Use the option on the frequency converter of detecting the shutdown signal from th...

Страница 21: ...q The balance of the HF spindle is affected q The bearing is damaged 10 1 pneumatic direct change Tip Ensure concentric run out quality u Keep collet clamping nut contact surface shaft tool taper and...

Страница 22: ...no con tamination occurs during cleaning Clean the inner taper of the shaft with the felt cone from the service set Clean the collet with the brush Apply a light greasy film to the taper of the colle...

Страница 23: ...llet out of the shaft The collet opens Only the tool is deposited in the changing station Tip Fast tool change u Use a tool with a stop ring This means that there is no need to re adjust the immersion...

Страница 24: ...with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with a diameter of 3 mm in collets for 1 8 3 175 mm Also see the Technical Specifications...

Страница 25: ...maintenance u Do not lubricate the ball bearings u Do not apply grease oil or cleaning agents to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and a...

Страница 26: ...e so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly mainte...

Страница 27: ...s If the HF spindle cannot be dismantled send the HF spindle to Alfred J ger GmbH Alfred J ger GmbH shall not assume the costs incurred for shipment and the fees for the recycling facilities 14 Servic...

Страница 28: ...l of the chiller q Check the connections and the cooling hoses q Check the cooling circuit q Check the chiller for error messages Phase missing q Check all wires in the motor cable for cable breaks Ma...

Страница 29: ...utting 24 section q Check whether the tool is suitable for the application q Check the tool for damage q Replace damaged tool Contamination q Remove all contamination between the tool taper and shaft...

Страница 30: ...receipt of the product No liability is accepted for damage caused by the following Unsuitable or non designated use incorrect installation or commissioning by the customer or third parties natural wea...

Страница 31: ...1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 Sa...

Страница 32: ...9 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Spindle type Z33 D1100 01 S1 Item no 10301064 Revision 08 Date 22 03 2017 Language EN Jaeger Spindles Nor...

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