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Safety instructions

Item no. 10206006, Revision 03

9 ( 40 )

The  tool  cutting  diameter  (X)  must  not  be  greater  than  the  maximum
clamping range (Y).

Ü

Always clamp the tool so that it is as short as possible.

Ü

Keep the dimension (Z) small.

Ä

(Y) See section: Technical Specifications

 [

}

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.

4.2

Shutdown of HF spindle

The  procedure  for  shutting  down  the  high  frequency  spindle  for  installation
and maintenance work is as follows:

Ü

Completely disconnect the power supply.

Ü

Completely disconnect the media supply (air and liquid).

Ü

Make sure that the shaft of the HF spindle has come to an absolute stand-
still.

If the HF spindle is being shut down to be cleaned:

Ü

Reconnect only the sealing air.

Tip: Forward the data to the controller.

u

Use the option on the frequency converter of detecting the shutdown
signal from the shaft and forwarding this to the machine controller for
evaluation.

4.3

Installation and maintenance

Ü

Carry out installation, cleaning, and maintenance work only after shutting
down the HF spindle and after the shaft has come to a standstill.

Ü

Install all safety and protective devices of the machine immediately after
completing work.

4.4

Modification and repair

Modifications  or  alterations  to  the  HF  spindle  are  only  permitted  after  prior
consultation with 

Nakanishi Jaeger GmbH

.

Only  the  service  partners  listed  in  the  “Service  and  repair

  [

}

  36]

”  section  are

authorized to open and repair the HF spindle.

Only approved accessories have been tested for operational safety and func-
tionality.

4.5

Improper operation

The high frequency spindle is only safe to operate for its designated use.

Ü

Observe the safety instructions in all sections of the manual to prevent
hazards to persons, the environment, the machine, or the HF spindle itself.

Failure to observe the safety instructions may invalidate any warranty claims
and compensation claims for damages.

Содержание Z100-M636.03 S5V

Страница 1: ...Manual Z100 M636 03 S5V High Frequency Spindle Manual taper change...

Страница 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakan...

Страница 3: ...peed and position sensor MiniCoder 22 6 6 1 Technical Specifications 22 6 7 Air borne noise emissions 23 7 Operating location 24 8 Installation 25 8 1 Installing the HF spindle 25 8 2 Diameter of medi...

Страница 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 5: ...onal accessories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safet...

Страница 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Страница 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 8: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Страница 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Страница 10: ...the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency converter manual for further inform...

Страница 11: ...The temperature of the HF spindle should not exceed 45 C as this shortens the service life of the bearing u Check the temperature of the HF spindle on the housing 5 4 Sealing air For guidelines on air...

Страница 12: ...cy 1 200 Hz Motor poles pairs 2 Rated rotation speed 36 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Vector control Toothed wheel...

Страница 13: ...Technical Specifications Item no 10206006 Revision 03 13 40 Weight 12 5 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping range...

Страница 14: ...00 20 000 25 000 30 000 36 000 rpm Speed 4 185 9 242 14 271 19 299 24 328 29 191 35 062 rpm Frequency 167 333 500 667 833 1 000 1 200 Hz Rated power 1 898 4 546 6 6 8 5 10 014 9 944 9 548 kW Torque 4...

Страница 15: ...01 15 281 kW Torque 6 12 6 846 6 712 6 579 6 445 5 341 4 41 Nm Voltage 89 170 240 310 380 380 380 V Current 38 38 38 38 38 38 4 38 2 A cos 0 90 0 84 0 82 0 81 0 79 0 79 0 77 Note on operation with st...

Страница 16: ...Arms p0322 Maximum speed 42 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 001081 kgm p0348 Field weakening operating speed VDC 600V 60...

Страница 17: ...m no 10206006 Revision 03 17 40 Parameter Meaning Value Unit Desaturation speed 40 082 rpm Main inductance at maximum speed 4 472 mH Saturation factor 1 187 Tilting torque reduction factor 58 09 Addit...

Страница 18: ...Kundenseite customer side Kundenseite customer side Spindelstecker FS9M S5 spindle plug FS9M S5 D A B C G E F H L GNYE 0 75mm U W V Stator PTC BN 0 5 mm BU 0 5 mm BK 0 5 mm 0 14mm RD 0 25mm BU 0 14mm...

Страница 19: ...mm wird nicht ben tigt isoliert hineinlegen not connected isolated YE 0 25 mm BK 0 25 mm WH 0 25 mm BN 0 25 mm GY 0 25 mm BU 0 25 mm RD 0 25 mm PK 0 25 mm 2 0 1 Perschewski 16 03 17 1 29022570 g f e...

Страница 20: ...1171 1175 1179 1182 1186 1190 50 1194 1198 1202 1206 1209 1213 1217 1221 1225 1229 60 1232 1236 1240 1244 1248 1252 1255 1259 1263 1267 70 1271 1275 1278 1282 1286 1290 1294 1298 1301 1305 80 1309 131...

Страница 21: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Страница 22: ...nical Specifications Output level 1 VSS as differential signal Output signal 2 sinusoidal signals offset by 90 and their inverse signals short circuit proof Option reference pulse Output frequency 0 2...

Страница 23: ...Technical Specifications Item no 10206006 Revision 03 23 40 6 7 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Страница 24: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Страница 25: ...e and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If t...

Страница 26: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Страница 27: ...n air quality see Air purity classes ISO 8573 1 27 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Страница 28: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...

Страница 29: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 30: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sa...

Страница 31: ...to the hexagon socket of the mounting screw Width across flats 3 Turn the threaded spindle counterclockwise until you feel it reach the stop Remove the hexagon wrench Before inserting the tool mount...

Страница 32: ...trifugal forces cause the broken part to be flung out u Only use tools with the correct direction of rotation for the HF spindle DANGER Due to flying parts If the speed is selected incorrectly the HF...

Страница 33: ...spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service l...

Страница 34: ...dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of the HF spindle a...

Страница 35: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Страница 36: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Страница 37: ...er See also Spindle becomes hot 37 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Страница 38: ...HF spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 32 section q Check whether the tool is suitable for the applica...

Страница 39: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Страница 40: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z100 M636 03 S5V Item no 10206006 Revision 03 Date 01 09 2023 Language EN Jaeger Spindles North Am...

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