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Jäger F100-M636.04 S11, Руководство пользователя

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Jäger F100-M636.04 S11 Скачать руководство пользователя страница 12

Technical description

Item no. 10206003, Revision 01

12 ( 40 )

5

Technical description

5.1

Connections of HF spindle

2

1a

3

1b

2

1a

Electrical connection for: motor phases, PE

1b

Electrical connection for: Differential magneto resistor, PTC

2

Cooling water

G 1/4"

3

Sealing air

G 1/8"

Содержание F100-M636.04 S11

Страница 1: ...Manual F100 M636 04 S11 High Frequency Spindle Manual taper change...

Страница 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Страница 3: ...sensor digital differential magneto resistor 23 6 6 Air borne noise emissions 23 7 Operating location 24 8 Installation 25 8 1 Installing the HF spindle 25 8 2 Diameter of media supply line 26 8 3 Co...

Страница 4: ...Contents Item no 10206003 Revision 01 4 40...

Страница 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 6: ...ckaging Check the high frequency spindle for completeness upon delivery 2 1 1 Optional accessories Available on request q Frequency converter q Chiller q Collet grease q Hose connections q Motor cable...

Страница 7: ...Transport and packaging Item no 10206003 Revision 01 7 40 2 2 Packaging of HF spindle All transport packaging materials can be recycled in appropriate disposal facil ities...

Страница 8: ...ing The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2 P...

Страница 9: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 10: ...may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensur...

Страница 11: ...o the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Страница 12: ...03 Revision 01 12 40 5 Technical description 5 1 Connections of HF spindle 2 1a 3 1b 2 1a Electrical connection for motor phases PE 1b Electrical connection for Differential magneto resistor PTC 2 Coo...

Страница 13: ...ndle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller 5 3 Cooling Liquid cooling keeps the HF spindle at a constant temperature during opera tion N...

Страница 14: ...ncy 1 200 Hz Motor poles pairs 2 Rated rotation speed 36 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resisto...

Страница 15: ...hnical Specifications Item no 10206003 Revision 01 15 40 Coupler plug 5 pin ECTA 133 motor phases 12 pin ECTA 133 sensors Weight 15 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping ran...

Страница 16: ...0 20 000 25 000 30 000 36 000 rpm Speed 4 185 9 242 14 271 19 299 24 328 29 191 35 062 rpm Frequency 167 333 500 667 833 1 000 1 200 Hz Rated power 1 898 4 546 6 6 8 5 10 014 9 944 9 548 kW Torque 4 3...

Страница 17: ...01 15 281 kW Torque 6 12 6 846 6 712 6 579 6 445 5 341 4 41 Nm Voltage 89 170 240 310 380 380 380 V Current 38 38 38 38 38 38 4 38 2 A cos 0 90 0 84 0 82 0 81 0 79 0 79 0 77 Note on operation with st...

Страница 18: ...Arms p0322 Maximum speed 42 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 001033 kgm p0348 Field weakening operating speed VDC 600V 60...

Страница 19: ...m no 10206003 Revision 01 19 40 Parameter Meaning Value Unit Desaturation speed 40 082 rpm Main inductance at maximum speed 4 472 mH Saturation factor 1 187 Tilting torque reduction factor 58 09 Addit...

Страница 20: ...pol 8 1 11 4pol 3 7 4pol 4 7 2pol 2 7 2pol Motorvarianten Kundenseite customer side R ckseite back side 1 2 3 4 PE Schutzleiter protective earth Kundenseite customer side phase U phase V phase W Achtu...

Страница 21: ...Spindelstecker S12 ECTA S13 spindle plug S12 ECTA S13 C PTC BU 0 14mm RD 0 14mm 2 0 DFP 220 GN 0 14mm YE 0 14mm Widerstand resistor 1 Perschewski 09 04 18 1 29028570 g f e d c b a 4 5 6 1 3 2 a b c d...

Страница 22: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Страница 23: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Страница 24: ...at force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface Note the following points before installing the...

Страница 25: ...corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal al...

Страница 26: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Страница 27: ...n air quality see Air purity classes ISO 8573 1 27 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Страница 28: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...

Страница 29: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 30: ...F spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sample illustration Direction of rotation indication The HF spindle clamping system is designed for clockwise and co...

Страница 31: ...service set Insert the tool taper into the HF spindle See figure Joining position Insert the hexagon wrench into the threaded spindle through the access hole Tighten the threaded spindle clockwise wit...

Страница 32: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Страница 33: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Страница 34: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Страница 35: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Страница 36: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Страница 37: ...er See also Spindle becomes hot 37 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Страница 38: ...y use balanced tools Also see the Tools for high speed cutting 32 section q Check whether the tool is suitable for the application q Check the tool for damage q Replace damaged tool Contamination q Re...

Страница 39: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Страница 40: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type F100 M636 04 S11 Item no 10206003 Revision 01 Date 01 09 2023 Language EN Jaeger Spindles North Am...

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