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Manual

F100-H536.11 S3W2

High Frequency Spindle

Pneumatic taper change

Содержание F100-H536.11 S3W2

Страница 1: ...Manual F100 H536 11 S3W2 High Frequency Spindle Pneumatic taper change...

Страница 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Страница 3: ...Operating location 23 8 Installation 24 8 1 Installing the HF spindle 24 8 2 Diameter of media supply line 25 8 3 Cooling water 25 8 3 1 Quality of cooling water 25 8 3 2 Setting the cooling 25 8 4 Co...

Страница 4: ...Item no 10405160 Revision 01 4 44 Contents Translation of the original manual 14 Service and repairs 39 14 1 Service partners 39 14 2 Malfunctions 40 15 Declaration of Incorporation 43...

Страница 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 6: ...ories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety and func...

Страница 7: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Страница 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 9: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Страница 10: ...arding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft h...

Страница 11: ...1a Electrical connection for motor phases 1b Electrical connection for Tool taper monitoring PTC 1d Electrical connection for Eddy current sensor optional accessory 2 Cooling water G 1 4 3 Sealing ai...

Страница 12: ...on the version q HF spindle rotating q HF spindle too hot q HF spindle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller Note Connect the SpeedTEC q...

Страница 13: ...pindle 5 5 Taper cleaning For guidelines on air quality see Air purity classes ISO 8573 1 26 section Taper cleaning prevents chips and liquids from entering the shaft during a tool change and causing...

Страница 14: ...d rotation speed 36 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Motor protection PTC 130 C Housing Stainless steel Housing diameter 100 mm Fla...

Страница 15: ...Item no 10405160 Revision 01 15 44 Coupler plug 8 pin SpeedTEC motor phases 12 pin ECTA 133 sensors Weight 16 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping range of spindle holder...

Страница 16: ...tion speed 5 000 10 000 15 000 20 000 25 000 30 000 36 000 rpm Speed 4 760 9 650 14 675 19 680 24 685 29 750 35 700 rpm Frequency 167 333 500 667 833 1 000 1 200 Hz Rated power 0 917 1 833 2 75 3 667...

Страница 17: ...0 12 10 kW Torque 4 7 4 7 4 1 4 1 4 1 3 9 2 8 Nm Voltage 85 140 210 260 320 380 380 V Current 28 28 28 28 28 28 25 A cos 0 82 0 72 0 76 0 71 0 69 0 75 0 75 Note on operation with static frequency conv...

Страница 18: ...7 16 Arms p0322 Maximum speed 42 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 001 kgm p0348 Field weakening operating speed VDC 600V...

Страница 19: ...ite back side E Signal ausgeworfen Signal ejected A B E D F G H J K L M BN 1 Vs output 0V BK BU 3 4 PNP Spindelstecker S12 ECTA S13 spindle plug S12 ECTA S13 BN 1 Vs output 0V BK BU 3 4 PNP BN 1 Vs ou...

Страница 20: ...AC8 02 AC10 01 AC10 02 ACM82 50 80 4E DC9 01 DC8 02 DC9 02 DC8 01 0 5 RD 0 5 GN 0 5 WH 2x 0 14 0 5 RD 0 5 BU 0 5 WH 0 22 BN 0 22 VT 0 22 WH 0 25 BN 0 25 BU 0 25 BK 0 5 BN 0 5 BU 0 5 BK 0 75 BK 0 75 BU...

Страница 21: ...st voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R TNAT 15 K VPTC 7 5 V R TNAT 23 K VPTC 2 5 V 1...

Страница 22: ...Technical Specifications Item no 10405160 Revision 01 22 44 6 6 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Страница 23: ...lder for the HF spindle is fitted in the machine Clamping range of flange Make sure that the hole pattern of the HF spindle and hole pattern of the mounting surface in the machine match Check the numb...

Страница 24: ...e and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If t...

Страница 25: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Страница 26: ...n air quality see Air purity classes ISO 8573 1 26 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Страница 27: ...o 10405160 Revision 01 27 44 8 4 3 Setting values For guidelines on air quality see Air purity classes ISO 8573 1 26 section Keep to the following values Taper cleaning 4 5 6 bar Pneumatic system for...

Страница 28: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...

Страница 29: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 30: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sa...

Страница 31: ...free of damage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has come to an absolute stand stil...

Страница 32: ...eumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Страница 33: ...Tool change at the HF spindle Caution No rotation without clamped tool Tool clamped signal HF spindle is ready for use No Connection on off Compressed air Always leave sealing air switched on Even in...

Страница 34: ...t HF spindle Clamped signal Cylinder back Clamping system clamped with tool Tool taper inserted in tool mount of HF spindle 1 Start HF spindle when signal 1 Ejected signal Cylinder is extended Clampin...

Страница 35: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Страница 36: ...curately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air...

Страница 37: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Страница 38: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Страница 39: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Страница 40: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Страница 41: ...ly q Only tighten the clamping screws of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool chan...

Страница 42: ...for damage q Replace damaged tool Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 30 and Mainte nance 36 sections Fre...

Страница 43: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized sta...

Страница 44: ...len GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type F100 H536 11 S3W2 Item no 10405160 Revision 01 Date 01 09 2023 Language EN Jaeger Spindles North Am...

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