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Jacobsen HR-9016 Turbo, Руководство по обслуживанию, Страница: 1 / 166

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When Performance Matters.

™ 

GB

United

Kingdom

HR-9016 Turbo

™

 Rotary Mower

70538 –  Kubota V3800DICR-T-E3B, 4WD

ì

70539 –  Kubota V3800DICR-T-E3B, 4WD with ROPS
70540 –  Kubota V3800DICR-T-E3B, 4WD EC with ROPS
70541 –  Kubota V3800DICR-T-E3B, 4WD EC

ì

ì

 - These units must have a certified ROPS/cab installed by the Dealer before the mower can 

be put into service and registered for warranty coverage.

 WARNING

WARNING: If incorrectly used this machine can cause severe 
injury.  Those who use and maintain this machine should be 
trained in its proper use, warned of its dangers and should 
read the entire manual before attempting to set up, operate, 
adjust or service the machine.

4228362-GB-Rev.A

Parts and Maintenance Manual

Содержание HR-9016 Turbo

Страница 1: ...have a certified ROPS cab installed by the Dealer before the mower can be put into service and registered for warranty coverage WARNING WARNING If incorrectly used this machine can cause severe injury...

Страница 2: ...to State of California to cause cancer and birth defects or other reproductive harm FORWORD Suggested Stocking Guide To Keep your Equipment fully operational and productive Jacobsen suggests you maint...

Страница 3: ...ing Stop Bolts 17 3 15 Torque Specification 18 4 Maintenance 4 1 General 19 4 2 Inspecting Blades 19 4 3 Sharpening Blades 20 4 4 Engine 21 4 5 Engine Oil 21 4 6 Muffler and Exhaust 21 4 7 Air Filter...

Страница 4: ...s guards shields discharge deflectors or other protective devices securely fastened in place 12 Never disconnect or bypass any switch 13 Do not change the engine governor setting or overspeed the engi...

Страница 5: ...ain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who i...

Страница 6: ...es Size Ten 11 x 4 00 5 0 4 ply Two 13 x 6 50 6 0 4 ply Pressure 20 25 psi 1 38 1 73 BAR 2 3 MOWER _________________________________________________________________ Tires Front 29 x 14 15 12 ply Rear...

Страница 7: ...95 2413 Weights Lbs kg Overall less operator 70538 6392 2899 70539 6607 2996 70540 6392 2899 70541 6607 2996 2 6 ACCESSORIES SUPPORT LITERATURE _____________________________________ Contact your area...

Страница 8: ...svurdering Conformiteitsbeoordeling Vastavushindamine Vaatimustenmukaisuuden arviointi Evaluation de conformit Konformit tsbeurteilung G L Megfelel s g rt kel s Valutazione della conformit Atbilst bas...

Страница 9: ...n sijoittautunut yhteis n Signature de la personne habilit e r diger la d claration au nom du fabricant d tenir la documentation technique compiler les fichiers techniques et qui est implant e dans la...

Страница 10: ...djusted equally 3 Set desired cutting height of deck using the 1 2 in 13 mm spacers E provided See Section 3 5 4 Measure the height from the ground surface to the front edge B of the two outer blades...

Страница 11: ...caster wheels are just above ground Stop engine 3 Insert height adjustment pin for rear casters to match cutting height Figure 3F 4 Rotate anti sway mechanism F to it s operating position Figure 3C Fi...

Страница 12: ...move pin from rear gauge wheel yoke and reposition in bracket for desired height of cut When setting cutting height at 5 1 2 in gauge wheel must be repositioned in arm Follow wheel mounting instructio...

Страница 13: ...or lower decks until the highest point on the top corner of the deck reaches the height shown in Figure 3G 3 Shut OFF engine and remove key Support decks using blocks This will prevent them from accid...

Страница 14: ...do not turn Turn OFF engine and tighten bracket in place 7 Connect traction pedal linkage Section 3 11 and install and adjust switches Sections 3 8 and 3 9 Important Always check operation of Interlo...

Страница 15: ...dal Switch closed traction pedal in neutral and during full forward range of pedal Switch open Full reverse range of pedal 5 Connect switch to wiring harness and check operation of four wheel drive Fi...

Страница 16: ...ut does not increase brake efficiency 3 12 TRACTION PEDAL_________________________________________________________ The traction pedal must be adjusted so the pump is at full stroke when the pedal is f...

Страница 17: ...lts must be re adjusted 2 Turn stop bolts P and Q out as far as possible without removing them 3 Turn steering wheel to the right until right rear tire is at a 45 angle to steering axle Thread stop bo...

Страница 18: ...Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211 286 5 16 18 in lb Nm...

Страница 19: ...enever mower is removed from mower carefully examine the blades to make sure they are in good operating condition Blades showing any bends G grooves H or cracks J must be replaced 2 Any of the above c...

Страница 20: ...ve vibration and may damage the mower 4 Use a blade balancer to check the blade after sharpening 5 Attach blade to mower Install blades so cutting edges C face the direction of rotation as shown in Fi...

Страница 21: ...warm seasons Warm up the engine at approximately half throttle without load Failure to properly warm up the engine can shorten engine life If the injection pump injectors or the fuel system require s...

Страница 22: ...FUEL____________________________________________________________________ Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid us...

Страница 23: ...ve battery cable first and the ground BLACK negative cable last 2 When removing the battery always remove the ground BLACK negative cable first and the RED positive cable last 3 Make sure battery is p...

Страница 24: ...necting any hydraulic component clean the area around the fittings and the hose ends to keep impurities out of the system a Before disconnecting any hydraulic component tag or mark the location of eac...

Страница 25: ...two 10 micron filters a charge filter B and return line filter A Flow though the filters is monitored during operation When pressure drop across the filters is too high the hydraulic oil filter warni...

Страница 26: ...ect oil cooler and radiator daily and clean as required to maintain good air flow 1 Remove screen B from front of oil cooler 2 Unfasten knobs C located on top of oil cooler and remove plastic shield D...

Страница 27: ...system fuses and circuit breakers regularly If the operator backup system does not function properly and the problem cannot be corrected contact an authorized Jacobsen Dealer 3 Keep the wire harness a...

Страница 28: ...nects power to cruise control when neutral switch is closed traction pedal in Neutral ML K9 Mow Left Deck Energizes solenoid to left side deck valve when deck is lowered and power take off switch is O...

Страница 29: ...eving new unit or if tires were removed check and torque lug bolts daily until torque is maintained Front Wheels 95 105 ft lb 128 142 N m Rear Wheels 65 75 ft lb 88 102 N m Caster Wheels To extend bea...

Страница 30: ...on in a cool dry place 2 Check and recharge battery every 60 to 90 days while in storage 3 Store batteries in a cool dry place To reduce the self discharge rate room temperature should not be above 80...

Страница 31: ...uns poorly 1 Fuel level low fuel or fuel filter dirty 1 Fill with fresh fuel Change fuel filter Bleed fuel lines 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult en...

Страница 32: ...ydraulic Oil VG ISO 68 WARNING Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key from ignition switch...

Страница 33: ...ty 1 Caster Spindles 10 2 Caster Wheel Axles 10 3 Gauge Wheel Axles 2 4 Lift Cylinder Front Deck 4 5 Lift Arm Front Deck 2 6 Side Deck Pivots 6 7 Steering Cylinder 2 8 Tie Rod 2 9 Axle Pivot 1 10 Whee...

Страница 34: ...ull name and complete address on the order 2 Explain where and how to make shipment 3 Give product number name and serial number that is stamped on the name plate or serial plate of your product 4 Ord...

Страница 35: ...Latch 92 30 1 Side Lift Arms 94 31 1 Side Lift Cylinders and Return Canisters 96 32 1 Deck Valves 98 Hydraulics and Electrical 33 1 Side Deck Valve Supply 100 34 1 Front Deck Valve Supply 101 35 1 Pu...

Страница 36: ...36 HR 9016 TURBO 4WD 3 7 5 6 10 4 3 18 11 17 15 13 2 16 1 13 14 11 3 8 3 18 4231860 HR 9016 Body and Decals 1 1 Decals Mower Serial No All...

Страница 37: ...Description Serial Numbers Notes 1 360053 1 Decal Brake 2 3008521 1 Decal Traction 3 4181863 4 Decal Read Manual for Service 4 4181862 1 Decal Radiator Cap Warning 5 4181864 1 Decal Battery Danger 6 4...

Страница 38: ...38 12 9 13 17 16 10 7 21 11 14 15 7 8 16 17 19 20 21 11 7 8 7 8 6 7 8 5 4 3 18 3 1 HR 9016 2 1 Hood Serial No All 9016 21...

Страница 39: ...r 3 8 7 446142 8 Lockwasher 3 8 Heavy 8 443110 6 Nut 3 8 16 Hex 9 354989 2 Stop Rubber 10 443112 2 Nut 3 8 24 Hex 11 444310 8 Nut 10 24 Hex 12 340795 1 Handle Hood 13 402230 2 Screw 1 4 20 x 1 Slotted...

Страница 40: ...40 A B C A B C 6 18 16 10 17 11 9 6 5 3 4 7 8 8 7 1 17 11 9 1 7 8 14 15 2 5 2 5 12 13 6 17 11 9 HR 9016 3 1 Cowlings and Skirts Serial No All 9016 24...

Страница 41: ...rommet 6 3005604 8 Receptacle 85 1 4 Turn 7 3007704 8 Stud 85 1 4 Turn 8 3005603 8 Retainer 9 443110 12 Nut 3 8 16 Hex 10 3006915 4 Bracket Cowling Mounting 11 446142 12 Lockwasher 3 8 Heavy 12 300672...

Страница 42: ...42 14 2 7 6 5 17 16 15 15 8 2 18 4 5 1 17 16 11 10 13 12 5 4 3 11 10 9 HR 9016 4 1 Seat Pan and Heat Shield Serial No All 9016 25...

Страница 43: ...W2 See 66 1 4206362 1 Seat Cushion 4206363 1 Back Cushion 4234820 1 Seat Adjuster Cushion 4206370 11 Clip 4206371 1 Wire Harness 4234821 1 Arm Rest Assembly 9 450016 4 Screw M8 1 25 x 40mm Hex Head 10...

Страница 44: ...44 2 3 3 5 6 7 8 24 9 10 12 11 13 13 16 22 23 18 19 20 21 21 4 17 15 1 1 14 16 15 HR 9016 5 1 Control Panel Mounting Serial No All...

Страница 45: ...9 403860 2 Screw 8 32 x 5 8 Truss Head 10 453004 3 Flat Washer 8 11 446112 2 Lockwasher 8 Heavy 12 444306 2 Nut 8 32 Hex 13 446134 3 Lockwasher 5 16 14 452002 2 Flat Washer 10 15 446118 4 Lockwasher 1...

Страница 46: ...46 6 4 3 12 9 10 11 2 21 24 25 26 27 28 1 38 33 32 29 34 35 36 37 38 31 40 22 23 16 17 18 13 14 8 30 7 15 5 4 19 20 HR 9016 Controls 6 1 Instrument Panel Serial No All...

Страница 47: ...Tooth 18 444304 3 Nut 6 32 Hex 19 447206 2 Lockwasher 8 Internal Tooth 20 444306 2 Nut 8 32 Hex 21 365943 1 Gauge Fuel Level REFERENCE U9 See 66 1 22 447002 3 Lockwasher 6 External Tooth 23 444304 3...

Страница 48: ...48 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 17 18 19 21 22 20 HR 9016 7 1 Throttle Lever Serial No All...

Страница 49: ...asher 6 8 4238243 1 Shaft Throttle Pivot 9 521117 1 Bushing 5 8 x 5 8 Flanged 10 64209 08 2 Washer Conical Spring 11 4237642 1 Lever Throttle 12 452012 1 Flat Washer 1 2 13 64229 05 1 Nut 1 2 13 Nyloc...

Страница 50: ...50 3 5 6 7 11 16 18 19 20 21 4 17 4 20 6 7 7 6 1 13 14 15 12 13 11 2 9 5 8 10 HR 9016 8 1 Lift Valve and Controls Serial No All...

Страница 51: ...al Kit 5003538 1 Adjusting Knob 9 340062 1 Fitting 6 ORFS x 8 ORB 90 339909 1 O Ring 6 ORFS 339898 1 O Ring 8 ORB 10 340029 1 Fitting 8 ORFS x 8 ORB 45 339910 1 O Ring 8 ORFS 339898 1 O Ring 8 ORB 11...

Страница 52: ...7 7 8 8 9 10 10 11 11 11 12 13 14 15 16 16 16 17 17 17 16 17 17 18 19 19 20 21 22 23 24 25 25 25 26 27 28 29 30 30 40 31 31 32 32 33 33 34 34 35 35 36 37 37 38 38 39 39 HR 9016 9 1 Accelerator Pedal S...

Страница 53: ...8 1 Pedal Hydro 19 3003475 2 Grip Pedal 20 3002695 1 Washer 21 3007230 1 Stop Mow Speed 22 3007228 1 Plate Activator 23 3007220 1 Plate Switch 24 452004 2 Flat Washer 1 4 25 446128 4 Lockwasher 1 4 26...

Страница 54: ...6 6 7 7 8 9 9 10 11 12 12 13 13 13 13 14 14 15 15 16 16 16 16 17 17 18 19 19 20 21 21 22 22 23 24 24 25 25 30 Part of Frame Part of Frame Part of Frame Part of Frame 26 27 28 29 20 HR 9016 10 1 Steeri...

Страница 55: ...1 Cable Left Turn Assist 12 461453 2 Clevis Pin 5 16 x 1 13 460028 4 Cotter Pin 1 8 x 1 14 1003825 2 Connector Brake 15 1003824 2 Pivot Brake Lever 16 364154 4 Bushing 17 3008344 2 Pin Clevis 18 30089...

Страница 56: ...56 13 1 1 5 7 7 11 12 2 4 3 6 6 10 11 12 8 9 14 15 16 17 21 18 19 20 22 View Rotated for clarity HR 9016 11 1 Parking Brake Serial No All...

Страница 57: ...16 18 x 2 1 2 10 453009 2 Flat Washer 5 16 11 446134 4 Lockwasher 5 16 12 443106 5 Nut 5 16 18 Hex 13 400188 2 Screw 5 16 18 x 1 Hex Head 14 461456 2 Clevis Pin 5 16 x 1 5 8 Hex Head 15 460016 2 Cotte...

Страница 58: ...58 15 8 24 12 11 24 25 2019 18 21 17 32 14 16 13 10 9 10 34 26 4 3 34 27 2 11 12 23 10 1 33 7 6 28 29 28 31 7 6 22 22 5 30 35 HR 9016 Frame 12 1 Frame Serial No 70538 All Serial No 70541 All 9016 02...

Страница 59: ...sure Switch REFENENCE SW15 See 66 1 15 3007919 1 Bracket Valve Mounting 16 340075 1 Fitting 12 ORFS x 16 ORB 90 339912 1 O Ring 12 ORFS 339901 1 O Ring 16 ORB 17 339996 1 Adapter Straight 339912 1 O R...

Страница 60: ...15 2 34 35 28 26 29 28 8 7 6 9 1 27 31 7 6 22 3 4 22 5 30 P O 34 10 13 24 10 17 21 18 19 20 25 16 14 32 33 12 11 11 12 23 10 HR 9016 13 1 Frame With ROPS Serial No 70539 All Serial No 70540 All 9016...

Страница 61: ...FERENCE SW15 See 66 1 15 3007919 1 Bracket Valve Mounting 16 340075 1 Fitting 12 ORFS x 16 ORB 90 339912 1 O Ring 12 ORFS 339901 1 O Ring 16 ORB 17 339996 1 Adapter Straight 339912 1 O Ring 12 ORFS 33...

Страница 62: ...62 7 4 5 6 1 9 8 9 8 16 15 2 12 13 14 3 3 3 10 As Required 11 21 19 11 20 17 18 HR 9016 14 1 Axle Assembly Serial No All...

Страница 63: ...1 32 Thick Thrust 11 3007683 24 Wheel Bolt 1 2 20 12 4242643 2 Tire 24 x 12 12 6 Ply Grassmaster 13 4242644 2 Wheel 12 x 9 5 14 360111 2 Valve Inflation 15 453017 1 Flat Washer 1 2 16 1002769 2 Wheel...

Страница 64: ...64 17 14 13 19 25 3 2 21 7 6 9 10 12 8 12 23 24 22 16 18 20 20 17 17 17 2 2 22 24 23 12 20 12 10 9 11 11 5 21 2 15 7 4 4 1 HR 9016 15 1 Steering Axle Serial No All 9016 38...

Страница 65: ...03518 2 Washer Thrust 10 5003515 2 Washer Thrust 11 5003528 2 Bushing Bronze 12 5003527 4 Bushing Bronze 13 5003522 1 Tie Rod 14 5003519 1 Nut 1 1 8 12 Left Hand Thread 15 5003523 1 Tie Rod End Left H...

Страница 66: ...66 HR 9016 16 1 Battery Tray Serial No All 1 9 3 5 7 1 11 20 10 12 13 9 3 5 7 18 1 16 19 18 4 14 18 17 8 6 4 15 2...

Страница 67: ...y 7 452006 4 Flat Washer 5 16 8 453011 2 Flat Washer 3 8 9 3008461 4 Angle Battery Clamp 10 3010346 4 Terminal Bolt Side 11 N S 2 Battery REFERENCE B1 and B2 See 66 1 12 4133043 1 Cable Negative Batte...

Страница 68: ...68 A A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 20 21 21 22 22 23 23 24 25 25 25 25 25 26 27 28 33 29 30 31 31 32 HR 9016 17 1 Tilt Steering Serial No All...

Страница 69: ...4 2811365 1 Cap Steering Wheel 15 447224 1 Lockwasher 5 8 Internal Tooth 16 5002918 1 Actuator Steering 17 4256511 1 Shoulder Bolt M6 1 18 450390 3 Flat Washer M8 19 452418 1 Nut M6 1 Hex Flange 20 36...

Страница 70: ...0 1 2 2 3 4 5 5 5 5 6 6 6 6 7 7 7 8 9 10 11 29 29 12 13 13 14 14 15 16 17 18 19 20 20 20 27 27 27 28 28 21 22 23 24 25 26 26 26 To Engine HR 9016 Engine and Radiator 18 1 Radiator Serial No All 9016 1...

Страница 71: ...1 Radiator 4231020 1 Radiator Cap 12 400184 4 Screw 5 16 18 x 3 4 Hex Head 13 446136 8 Lockwasher 5 16 Heavy 14 443106 8 Nut 5 16 18 Hex 15 4239223 1 Mount Overflow Tank 16 3007731 1 Tank Radiator Ov...

Страница 72: ...72 1 2 2 3 3 4 4 5 6 7 8 8 9 9 10 11 11 12 12 13 13 14 15 16 17 18 19 20 21 HR 9016 19 1 Radiator Screen Serial No All...

Страница 73: ...creen 8 440082 4 Carriage Bolt 5 16 18 x 1 9 4227161 1 Angle Cooler Top 10 3008563 2 Plate Cooler Lock 11 446136 4 Lockwasher 5 16 Heavy 12 443106 5 Nut 5 16 18 Hex 13 4175540 2 Knob 14 4226061 1 Bott...

Страница 74: ...74 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 HR 9016 20 1 Remote Engine Oil Filter Serial No All...

Страница 75: ...37894 1 Filter Engine Oil Part of Engine 10 446140 2 Lockwasher 3 8 Reg 11 4133241 1 O Ring Part of Engine 12 4135261 1 Hose Pump Right Side Tube 13 340063 1 Fitting 6 ORFS x 10 ORB 90 339909 1 O Ring...

Страница 76: ...4 5 5 5 5 5 6 6 6 6 7 7 8 9 10 11 12 13 15 16 17 17 17 18 19 20 21 22 22 23 View rotated 180 for clarity 24 37 24 25 26 27 28 29 30 30 31 31 32 32 33 34 35 36 36 14 HR 9016 21 1 Air Cleaner and Muffle...

Страница 77: ...417 1 Air Cleaner 5003370 1 Element Air Cleaner 5003372 1 Cover 5003373 1 Valve Vactuator 17 813689 3 Clamp 4 1 4 Hose 18 4227502 1 Hose Air Cleaner Intake 19 4227500 1 Hose Turbo Intake 20 359615 1 C...

Страница 78: ...78 24 3 2 21 29 9 28 22 7 27 25 25 26 26 5 10 14 20 12 11 8 7 14 20 4 10 11 12 18 23 15 8 19 12 11 13 10 6 16 17 1 8 7 8 7 18 23 HR 9016 22 1 Engine Mounting Serial No All...

Страница 79: ...x 1 1 2 Hex Head 11 446142 8 Lockwasher 3 8 Heavy 12 443110 8 Nut 3 8 16 Hex 13 4137616 2 Isolator Rear 14 4136227 2 Isolator Front 15 323943 2 Washer 2 O D x 17 32 I D 16 316913 2 Screw 1 2 13 x 4 H...

Страница 80: ...80 2 3 5 6 7 8 9 10 12 11 13 14 16 4 15 1 4 5 7 14 15 19 20 21 22 18 17 HR 9016 23 1 Engine and Pump Assembly Serial No All...

Страница 81: ...2 13 X 1 1 4 Hex head 7 446148 8 Lockwasher 7 16 Heavy 8 446154 4 Lockwasher 1 2 Heavy 9 453017 4 Flat Washer 1 2 10 1003247 1 Pump Triple 5003163 1 Seal Kit Front Section 5003164 1 Seal Kit Section...

Страница 82: ...82 2 3 5 6 7 8 9 10 10 10 12 11 11 11 13 14 14 14 14 14 16 18 4 17 15 15 15 1 HR 9016 Tanks 24 1 Tank Mounting Serial No All...

Страница 83: ...ge Bolt 1 2 13 x 8 1 2 5 3009236 1 Wall Fender 6 4237506 1 Bracket Hose Retainer 7 452012 2 Flat Washer 1 2 8 443118 4 Nut 1 2 13 Hex 9 3009980 1 Fender Right Side 10 400188 6 Screw 5 16 18 x 1 Hex He...

Страница 84: ...84 1 2 3 4 5 6 7 8 9 10 10 10 11 11 11 11 11 12 12 12 13 13 13 14 15 HR 9016 25 1 Fuel Tank Serial No All...

Страница 85: ...Fender 4 452012 2 Flat Washer 1 2 5 443118 4 Nut 1 2 13 Hex 6 4177480 1 Cap Fuel 7 3006639 1 Sender Fuel REFERENCE U4 See 66 1 8 403910 5 Screw 10 24 x 1 2 Truss Head 9 340481 1 Cover Sender 10 40018...

Страница 86: ...Degrees For Clarity 1 2 2 2 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 6 7 8 9 10 10 10 11 12 13 14 14 15 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 39 40 30 31 32 33 34 35 36 37 38 41 42 HR 9016 26...

Страница 87: ...mp Fuel Included with Engine 22 441606 1 Bolt Carriage 1 4 20 x 3 4 23 453023 1 Flat Washer 1 4 24 446130 1 Lockwasher 1 4 Heavy 25 443102 1 Nut 1 4 20 Hex 26 441614 1 Bolt Carriage 5 16 18 x 1 27 452...

Страница 88: ...88 1 2 3 4 4 5 6 7 8 9 9 10 10 11 11 12 12 13 14 14 15 16 17 18 19 20 21 22 23 23 24 25 26 HR 9016 Traction Pump 27 1 Pump and 4WD Valve Mounting Serial No All...

Страница 89: ...Support 14 446142 4 Lockwasher 3 8 15 443110 2 Nut 3 8 16 Hex 16 1002927 1 Pump Traction 5003034 1 Seal Kit 5003432 1 Control Kit 5003433 1 Shaft Seal Kit 5003544 1 System Relief Kit 17 1003248 1 Pum...

Страница 90: ...0 31 30 29 27 26 8 12 13 13 3 3 35 20 32 34 14 14 8 15 33 33 8 15 11 9 17 10 28 8 5 6 9 10 11 4 18 5 10 11 1 8 23 22 21 19 24 25 2 7 36 HR 9016 Lift Arms and Deck Valves 28 1 Front Lift Arms and Cylin...

Страница 91: ...6 ORFS 339897 1 O Ring 6 ORB 15 3006491 4 Bracket Front Cylinder Pivot 16 1003274 2 Pin Front Cylinder 17 1003275 2 Pin Front Lift Arm Pivot 18 3007468 1 Bracket Switch 19 403578 2 Screw 10 24 x 1 He...

Страница 92: ...92 31 29 28 17 16 23 24 25 16 17 19 18 26 30 17 27 27 3 2 27 15 14 13 12 21 22 20 16 2 4 11 5 6 6 11 4 10 9 8 7 8 1 HR 9016 29 1 Front Deck Latch Serial No All 9016 05...

Страница 93: ...2 12 3008453 1 Stop Anti Sway Latch 13 352435 1 Spacer 14 319755 1 Washer 15 400264 1 Screw 3 8 16 x 1 1 4 Hex Head 16 446142 4 Lockwasher 3 8 Heavy 17 443110 4 Nut 3 8 16 Hex 18 3007297 1 Tab Spring...

Страница 94: ...19 25 26 27 7 10 9 8 8 35 36 30 34 6 9 10 29 9 10 34 28 23 24 21 22 37 4 12 11 29 5 5 3 16 19 18 20 31 19 4 12 38 42 1 2 17 16 40 39 41 33 32 34 43 15 15 13 14 HR 9016 30 1 Side Lift Arms Serial No A...

Страница 95: ...vy 19 443110 16 Nut 3 8 16 Hex 20 361723 8 Stop Rubber 21 3007897 1 Bracket Left Side Deck Latch 22 3007896 1 Bracket Right Side Deck Latch 23 3009163 1 Bolt Left Side Deck Latch 24 3009162 1 Bolt Rig...

Страница 96: ...96 27 28 29 23 25 35 34 24 26 36 7 6 7 8 8 5 1 4 3 2 9 30 31 33 32 20 15 16 22 21 13 12 19 10 14 18 17 14 11 10 13 12 37 HR 9016 31 1 Side Lift Cylinders and Return Canisters Serial No All...

Страница 97: ...061 2 Fitting 6 ORFS x 6 ORB 90 339909 1 O Ring 6 ORFS 339897 1 O Ring 6 ORB 19 340078 2 Fitting 6 ORFS x 6 ORB 90 0 595 Orifice 339909 1 O Ring 6 ORFS 339897 1 O Ring 6 ORB 20 1003272 2 Pin Side Cyli...

Страница 98: ...98 7 6 5 4 4 7 6 5 2 2 1 13 3 12 8 9 10 2 8 9 10 4 2 1 4 12 8 11 7 15 8 9 10 10 9 8 4 1 15 4 14 2 4 1 2 14 4 7 Right Wing Valve Front Deck Valve Left Wing Valve HR 9016 32 1 Deck Valves Serial No All...

Страница 99: ...RB 90 339911 1 O Ring 10 ORFS 339899 1 O Ring 10 ORB 5 340065 2 Fitting 8 ORFS x 6 ORB 90 339910 1 O Ring 8 ORFS 339897 1 O Ring 6 ORB 6 364945 2 Fitting Diagnostic 7 363030 4 Cover Dust 8 452008 7 Fl...

Страница 100: ...Notes 1 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 2 446142 2 Lockwasher 3 8 Heavy 3 443110 2 Nut 3 8 16 Hex 4 4135253 1 Plate Tube Mounting 5 4135262 1 Hose Pump to left Side 6 4135408 1 Hose Pump to Bra...

Страница 101: ...t Washer 3 8 3 446142 1 Lockwasher 3 8 Heavy 4 443110 1 Nut 3 8 16 Hex 5 1003607 1 Hose Pump to Left Front Valve 6 4135589 1 Hose Pump to Right Front Valve 7 339963 2 Locknut Bulkhead 8 339911 2 O Rin...

Страница 102: ...Pump Inlet 4 4135233 1 Manifold Rear Pump Suction 5 4136343 3 Plate Clamp 6 359615 3 Clamp Hose 7 326112 5 Clamp Hose 8 400208 6 Screw 5 16 18 x 4 1 2 Hex Head 9 445795 6 Nut 5 16 18 Spiralock Flange...

Страница 103: ...rt No Qty Description Serial Numbers Notes 1 1003891 1 Return Manifold 2 400266 2 Screw 3 8 16 x 1 1 2 Hex Head 3 452008 2 Flat Washer 3 8 4 446140 2 Lockwasher 3 8 5 3007061 1 Hose Return 6 3008820 1...

Страница 104: ...Bottom Port Right Rear Wheel Motor To Top Port Left Rear Wheel Motor To Top Port Right Rear Wheel Motor To Bottom Port Left Rear Wheel Motor Left Side 4WD Valve Right Side 4WD Valve 15 16 14 14 15 13...

Страница 105: ...ee to Right Wheel Motor 7 340147 2 Tee 16 ORFS Swivel Branch 339913 2 O Ring 16 ORFS 8 340219 2 Tee 16 ORFS Bulkhead 339913 3 O Ring 16 ORFS 9 339965 2 Nut Bulkhead 10 1003308 2 Hose Tee to Left Wheel...

Страница 106: ...106 1 10 10 9 2 3 Part of Cross Frame 4 4 4 5 6 7 8 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 HR 9016 38 1 Oil Cooler Hydraulics Serial No All...

Страница 107: ...ck Pressure 339913 1 O RIng 16 ORFS 339901 1 O RIng 16 ORB 14 340123 1 Fitting Swivel Run Tee 339913 1 O RIng 16 ORFS 15 4227983 1 Hose Lower Oil Cooler 16 340077 1 Fitting 16 ORFS x 16 ORB 90 339913...

Страница 108: ...s Case Drain Right Wing Deck Motors Case Drain Right Front Wheel Motor Case Drain Left Front Wheel Motor Case Drain Front Deck Motors Case Drain 22 21 20 17 15 14 1 3 9 9 11 2 16 13 13 8 8 5 12 26 10...

Страница 109: ...ORFS 12 340215 1 Tee 6 ORFS Bulkhead Run 339909 3 O Ring 6 ORFS 13 339979 2 Fitting 6 ORFS x 6 ORB Straight 339909 1 O Ring 6 ORFS 339897 1 O Ring 6 ORB 14 340119 1 Tee 6 ORFS Swivel Run 339909 2 O R...

Страница 110: ...5 Hex Head 2 366114 2 Spacer 3 3008792 5 Spacer Plate 4 3008793 4 Clamp Double Hose 5 366424 1 Clamp Hose Left Side Rear Wheel Motor Drain 6 452006 3 Flat Washer 5 16 7 443106 4 Nut 5 16 18 Hex 8 4002...

Страница 111: ...O Ring 10 ORFS 339898 1 O Ring 8 ORB 2 340217 1 Tee 10 ORFS Bulkhead Run 339911 3 O Ring 10 ORFS 3 339963 1 Locknut Bulkhead 4 340377 1 Fitting 10 ORFS 90 Swivel 339911 1 O Ring 10 ORFS 5 1003878 1 Tu...

Страница 112: ...eft Side Cylinder Rod End Front Lift Cylinder Rod End Tee Steering Valve AUX Port B E D F C A Important The hoses must be routed through the retaining clamp in the order shown to allow proper clearanc...

Страница 113: ...O Ring 6 ORFS 6 339961 1 Nut Bulkhead 7 340143 1 Tee 6 Swivel Branch 339909 2 O Ring 6 ORFS 8 1003591 2 Hose Front Cylinders Rod End 9 1003590 1 Hose Lift Valve to Tee 10 339909 2 O Ring SAE 6 Face Se...

Страница 114: ...1 10 9 2 15 14 13 12 9 18 19 20 17 16 3 4 8 7 6 3 4 4 5 1 R L P T E Hose 7 To Lift Valve Hose 8 From Pump Hose 6 To Return Manifold Hose 5 To Steering Cylinder Hose 5 To Steering Cylinder HR 9016 43 1...

Страница 115: ...Gear Pump to Valve 9 339979 2 Fitting 6 ORFS x 6 ORB Straight 339909 1 O Ring 6 ORFS 339897 1 O Ring 6 ORB 10 340239 2 Fitting 6 ORFS Straight Bulkhead 339909 2 O Ring 6 ORFS 11 339961 2 Locknut Bulk...

Страница 116: ...Diagmaster Chassis Harness Kubota Harness 1 2 3 4 4 5 5 6 6 7 8 9 10 11 12 12 13 13 14 27 Views rotated for clarity 15 16 17 18 19 20 21 21 22 23 23 24 24 25 HR 9016 44 1 Engine Harness Assembly Seri...

Страница 117: ...See 23 1 13 363485 2 Lockwasher M10 Heavy See 23 1 14 4230260 1 Harness Engine 5003280 1 Fuse 10A Red REFERENCE F13 See 66 1 4131299 1 Holder Fuse 15 4221100 1 Relay Starter REFERENCE K18 See 66 1 16...

Страница 118: ...e Position Sensor 2 Keyswitch Harness Connections 3 Horn 4 Gauges 5 Panel Switches 6 Relays 9 Console Harness 8 Keyswitch 7 Relays N Right Wing Deck Limit Switch P Left Wing Deck Valve Solenoid R Left...

Страница 119: ...ole Connection References 1 6 2 555846 4 Diode 3 4166721 1 Harness Ignition Switch Connection References 7 9 4 4228681 1 Harness Chassis Connection References A Z 5 364973 1 Clamp Harness 6 452008 1 F...

Страница 120: ...9317 1 2 3 4 5 6 7 8 A B C D E F R Cut Height Bracket Hole Arm Hole Wheel Mounting Wheel Mounting F A 3 1 F B 1 1 1 2 F C 2 2 F D 3 2 1 2 F E 4 3 F B 5 3 1 2 F C 6 4 F D 7 4 1 2 F E 8 5 R E 8 5 1 2 Ar...

Страница 121: ...iption Serial Numbers Notes 1 3009317 5 Decal Caster Cut Height 2 3009318 2 Decal Gage Wheel Cut Height 3 4181863 1 Decal Read Manual for Service 4 5 4164381 7 Decal Danger 6 4257090 1 Decal Crush War...

Страница 122: ...122 16 15 11 11 10 13 14 9 25 23 22 20 23 19 26 15 5 21 17 6 3 4 2 6 18 14 10 11 9 11 13 3 4 4 24 3 1 11 7 11 11 11 1 11 12 8 HR 9016 47 1 Front Deck Serial No All 9016 57...

Страница 123: ...heel Deck 10 3003714 2 Spacer Wheel 11 3004113 36 Bushing 12 453020 4 Flat Washer 5 8 13 446152 2 Lockwasher 1 2 14 444758 2 Locknut 1 2 13 Center 15 400420 2 Screw 1 2 13 x 3 1 2 Hex Head 16 1003325...

Страница 124: ...et Outlet Case Drain Case Drain Case Drain Motor Orientation Front 6 8 12 7 11 9 10 12 23 26 27 7 6 7 8 1 25 19 20 3 2 4 13 24 12 7 8 7 8 8 14 15 16 17 7 5 21 22 18 16 15 12 HR 9016 48 1 Front Deck Ce...

Страница 125: ...enter 9 1003424 6 1 Bracket Assembly RH 10 1003425 6 1 Bracket Assembly LH 11 400274 6 Screw 3 8 16 x 2 1 2 Hex Head 12 400262 14 Screw 3 8 16 x 1 Hex Head 13 361723 2 Stop Rubber 14 163302 1 Roller 1...

Страница 126: ...in Motor Orientation Left Winglet Right Winglet Front Inlet Outlet Case Drain 7 6 4 9 24 25 3 11 4 6 8 5 16 23 14 12 13 14 15 18 17 10 7 6 19 20 22 21 HR 9016 49 1 Front Deck Winglets Right Winglet Sh...

Страница 127: ...400264 4 Screw 3 8 16 x 1 1 4 Hex head 9 366473 2 Bumper Arm 10 400262 8 Screw 3 8 16 x 1 Hex Head 11 444762 4 Locknut 3 8 16 Center 12 3003939 2 Wheel Deck 13 3003714 2 Spacer Wheel 14 3004113 4 Bush...

Страница 128: ...ld Right Winglet Motor Right Center Motor Left Center Motor Left Winglet Motor Center Motor 7 3 15 1 2 11 15 6 4 10 10 9 15 16 4 7 2 2 2 20 2 2 19 12 13 2 2 4 5 8 1 6 15 3 14 15 21 22 17 16 HR 9016 50...

Страница 129: ...Drain See 39 1 6 1003557 2 Hose Winglet 7 1003563 2 Hose Winglet Motor Drain 8 1003607 1 Hose Left Center to Center Motor 9 1004343 1 Hose Tee to Left Center Motor Drain 10 1003564 2 Hose Right Center...

Страница 130: ...tlet Outlet Outlet Outlet Outlet Case Drain Case Drain Case Drain Case Drain Case Drain Case Drain 13 3 12 12 11 13 12 10 10 11 9 26 7 8 4 14 30 31 28 27 22 20 21 7 6 8 24 23 25 1 2 23 29 5 15 7 6 16...

Страница 131: ...ing 11 3010489 4 Bushing 12 471214 6 Fitting Grease 1 4 28 13 363568 4 Washer Thrust 14 163306 4 Pin Assembly 15 400264 4 Screw 3 8 16 x 1 1 4 Hex Head 16 3008388 6 Adapter Blade 17 2810030 3 Bar Rota...

Страница 132: ...Motor Right Inside Motor Left Inside Motor Left Center Motor Left Outside Motor Left Wing Deck Hydraulics 1 2 10 5 2 2 6 9 1 4 8 3 7 4 2 11 16 15 17 14 13 12 14 18 14 12 13 14 15 16 11 2 1 6 2 2 4 9 7...

Страница 133: ...ng 6 ORFS 339897 1 O Ring 6 ORB 5 1003580 2 Hose Outside to Center Motor 6 1003579 2 Hose Inside to Center Motor 7 1003581 2 Hose Center to Inside Motor Drain 8 1003582 2 Hose Outside to Center Motor...

Страница 134: ...hing 4 471214 1 Grease Fitting 5 366593 20 Spacer Caster Wheel 6 365772 30 Spacer Caster Wheel 7 361648 10 Washer Thrust 8 4256572 8 Wheel and Tire 11 Wing Decks Only See 54 1 8 4253030 2 Wheel and Ti...

Страница 135: ...ib 4253030 Only 2 4256573 1 Wheel 5 x 3 4256572 Only 2 4253031 1 Wheel 6 x 4 5 4253030 Only 3 5003197 2 Grease Seal 4 500534 2 Bearing Cup and Cone 5 360111 1 Inflation Valve 6 4253130 2 Spacer 3 4 x...

Страница 136: ...136 17 20 12 11 15 18 19 8 21 6 6 4 5 7 22 3 8 2 2 13 1 9 10 13 16 14 HR 9016 55 1 Gage Wheels and Latch Serial No All...

Страница 137: ...2 8 443118 8 Nut 1 2 13 Hex 9 3007679 2 Clevis Pin 5 8 x 9 5 16 10 64173 02 2 Snap Ring 11 1003902 1 Latch Standup 12 3008471 1 Spring Torsion 13 453017 1 Flat Washer 1 2 14 3008478 1 Rod Latch 15 45...

Страница 138: ...8 A A 31 26 3 7 27 29 28 32 31 32 9 21 27 14 30 29 27 31 27 23 17 16 1 30 22 25 22 32 15 31 24 32 26 7 19 7 13 12 10 11 8 20 5 6 2 18 4 HR 9016 56 1 Air Suspension Part No 5003625 Serial No All 9016 6...

Страница 139: ...S 1 3 16 O D Tubing 12 N S 1 3 16 O D Tubing 13 N S 1 Fitting 90 14 N S 1 Fitting Straight 5003629 1 Boot and Clip Kit 15 N S 1 Boot with Label 16 N S 21 Clip Christmas Tree 17 N S 6 Clip Christmas T...

Страница 140: ...140 HR 9016 57 1 Steering Cylinder Part No 4113656 Serial No All 14 6 1 5 7 12 12 11 2 15 13 8 9 14 3 4 10...

Страница 141: ...Ring 2 N S 1 O Ring Piston 3 N S 1 Seal Piston 4 N S 1 Seal Rod 5 N S 1 Wiper 6 N S 1 Backup Ring Gland 7 N S 1 O Ring Gland 8 443126 1 Nut 5 8 11 Hex 9 5003543 1 Socket Assembly 10 4115591 1 Piston...

Страница 142: ...ing Housing 7 557629 1 Drive 8 5003590 1 Geroler 9 557632 1 Drive Valve 10 557631 1 Plate Valve 11 557633 1 Valve 12 557637 1 Balance Ring and Pins 13 557634 1 Seal Inner Face 14 557635 1 Seal Outer F...

Страница 143: ...scription Serial Numbers Notes 1 z 1 O Ring 2 z 1 Back Up Ring 3 z 1 Loaded U Cup 4 z 1 Rod Wiper 5 471214 1 Grease Fitting 6 443132 1 Nut 3 4 16 Hex 7 5003428 1 Collar Assembly z 5003427 1 Seal Kit G...

Страница 144: ...144 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 HR 9016 60 1 Lift Valve Part Number 1001802 Serial No All 9016 48...

Страница 145: ...Assembly 9 558007 3 Retaining Ring 10 5001613 1 Seat 11 558011 3 Spacer 12 5001616 3 Spring Spool Centering 13 545921 3 Bushing 14 6 O Ring 15 5001614 1 Spring Relief Valve Yellow 16 5001615 1 Poppet...

Страница 146: ...er 4138587 Serial No All Item Part No Qty Description Serial Numbers Notes 1 1 PSP Seal 2 2 Back Up Ring 3 1 O Ring 4 1 O Ring 5 1 Back Up Ring 6 1 Internal Snap Ring 7 1 External Snap Ring 8 1 Loaded...

Страница 147: ...Description Serial Numbers Notes 1 1 PSP Seal 2 2 Back Up Ring 3 1 O Ring 4 1 O Ring 5 1 Back Up Ring 6 1 Internal Snap Ring 7 1 External Snap Ring 8 1 Loaded U Cup 9 1 Rod Wiper 10 471214 2 Grease Fi...

Страница 148: ...ion Serial Numbers Notes 1 5002911 1 Relief Valve 5003579 1 Seal Kit 2 5002912 1 Relief Valve 5003554 1 Seal Kit 3 3010199 1 Plug SAE 6 Located opposite Diagnostic port 339897 1 O Ring 4 5002913 1 Sol...

Страница 149: ...t Oil 5003582 1 Seal Kit 3 5003346 1 3 Way Spool 5003583 1 Seal Kit 4 5003348 1 Solenoid Vlave 5003583 1 Seal Kit 5 4134530 1 Coil 12 Volt DC REFERENCE SOL6 See 66 1 6 556847 1 Solenoid Valve 5003578...

Страница 150: ...r Left Front Deck Valve Right Wing Deck Valve Two Left Front Motors Right Wing Motors Left Wing Deck Valve Left Wing Motors Right Front Deck Valve Three Right Front Motors Return Manifold Tank Fill Ca...

Страница 151: ...Motors 12 5 ci 031 12 5 ci 2 1 3 4 A DA B T CP DC DB A C B D E F G H J K L M Lift Valve Backpressure Valve Left Wing Cylinder Right Front Cylinder Left Front Cylinder Right Wing Cylinder Steering Cyli...

Страница 152: ...Rd Ye Rd Ye Rd Ye Rd Ye DGn Ye Gy Bk Gy Bk K9 87 87A 30 86 85 Bk Rd Ye Bk Bn Wh SW10 A B SW4 A B SW8 A B SW9 Bk Pk Wh Pk Wh Pk Wh Pk Wh 3 7 SOL7 Bk Og Wh 3 8 SOL6 Bk Rd Rd Rd 3 10 2 3 3 1 3 9 SOL4 Bk...

Страница 153: ...A E Ye Bk Glow Plug Filter Alt Engine Oil Bu Ye Ye Ye Og Bk Og Bk Og Bk Og Bk Bn Ye Wh Rd Wh Rd Wh Rd Bk Wh Bn Ye Bn Ye LBu Bk LBu Bk Gy Rd Bn 4 3 2 1 Wh Bn Ye Ye Gn Bk 5V Sig Gnd U24 Bk Bk Bk S K17 8...

Страница 154: ...0 Wh 43 Wh 35 Wh 61 Wh 62 Wh 52 Wh 53 Wh 42 Wh 36 Wh 65 Wh 63 Wh 92 Wh 38 1 3 6 8 6 11 1 2 6 7 1 1 1 4 Bk Bk Rd 7 3 Wh 47 Bk Rd 7 5 Wh 706 Bk Ye Gy Wh Bk Bu Rd Gn 7 15 Wh 145 Rd Bk Gn Og LGn 7 23 Wh 9...

Страница 155: ...5003278 5 Amp Fuse Deck Limit Switches F12 See 6 1 5003281 15 Amp Fuse Mow Circuit F13 See 44 1 5003280 10 Amp Fuse Engine Main Relay K1 See 6 1 3001307 Interlock Relay K2 See 6 1 3001307 Run Circuit...

Страница 156: ...9 1 4140149 Neutral Switch SW7 See 11 1 4140149 Parking Brake Switch SW8 See 28 1 4140149 Front Limit Switch SW9 See 31 1 4140149 Right Wing Limit Switch SW10 See 9 1 4140149 Forward Switch SW11 See 2...

Страница 157: ...t Shown 4251855 External Air Temperature Sensor U19 Not Shown 4251717 Fuel Temperature Sensor Included with M4 U20 Not Shown 4251731 Fuel Injector Cylinder 1 U21 Not Shown 4251731 Fuel Injector Cylind...

Страница 158: ...es Green Aerosol Can 4112764 1 Quart Can Ransomes Green Lapping Compound 5002488 One 10 Pound Pail of 80 Grit 5002490 One 25 Pound Pail of 80 Grit 5002489 One 10 Pound Pail of 120 Grit 5002491 One 25...

Страница 159: ...992 47 1005016 95 1005017 95 1005018 95 1006812 55 116686 131 131905 155 132568 113 132647 87 162236 77 162716 2 95 162723 47 156 163302 125 163306 131 2809628 95 2809630 95 2810030 125 127 131 281026...

Страница 160: ...339990 105 339994 105 339996 59 61 339999 89 340002 107 340026 51 340027 51 340029 51 340061 51 91 97 129 340062 51 340063 75 340065 99 109 340069 111 340070 75 89 99 129 133 340074 63 105 340075 59...

Страница 161: ...4381 121 4166721 119 4167640 117 416911 69 4174140 109 4174141 109 4174684 47 156 4177480 85 4178564 142 4181862 37 4181863 37 121 4182386 37 69 4182720 57 4183634 75 4185932 43 4186600 43 4187681 37...

Страница 162: ...5 450191 77 450390 69 450410 69 450411 69 450422 77 452002 45 47 53 57 97 452004 53 45200643 45 55 83 85 87 89 110 137 45200839 41 43 55 59 61 71 73 75 77 87 101 103 115 119 45201249 79 83 85 95 97 45...

Страница 163: ...52824 125 554748 71 87 554752 87 555846 47 119 155 556417 59 61 556419 59 61 73 107 156 556847 149 557523 125 127 131 557620 73 557623 142 557624 142 557629 142 557631 142 557632 142 557633 142 557634...

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Страница 166: ...ish Company Registration No 1070731 www ransomesjacobsen com 44 0 1473 270000 World Class Quality Performance And Support Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and...

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