Jackson AJ-44, Инструкция по установке, эксплуатации и обслуживанию

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MAINTENANCE
PREVENTATIVE MAINTENANCE
DRIVE GEAR
REDUCER
LUBRICATION
The maintenance procedures detailed here are manufacturer’s instructions for the brand of
gear reducer that is installed on the machines covered in this manual.
LUBRICANTS
WORM GEAR REDUCERS
For special applications that involve severe ambient
temperature extremes or a seasonal oil requirement,
WINSMITH, based on extensive testing and field
experience, recommends the use of Mobil SHC
synthetic lubricants.
Ambient Temperature -30 to 15°F 16 to 50°F 51 to 95°F 51 to 95°F 96 to 131°F 96 to 131°F
Final Stage Worm Speed* up to 2000 FPM up to 2000 FPM up to 450 FPM above 450 FPM up to 450 FPM above 450 FPM
ISO Viscosity Grade 220 460 680 460 680 460*
AGMA Lubricant No. 5S** #7 Compounded*** #8 Compounded*** #7 Compounded*** 8 S** 7S**
Mobil SHC 630 600W Super Cylinder Extra Hecla Super 600W Super Cylinder SHC 636 SHC 634
American Lubricants SHC-90W AGMA #7 Gear Oil AGMA #8 Gear Oil AGMA #7 Gear Oil N/A N/A
Castrol Tribol 800/220 Tribol 1105-7C Tribol 1105-8C Tribol 1105-7C Tribol 800/680 Tribol 800/460
Chevron Tegra 220 Cylinder Oil W460 Cylinder Oil W680 Cylinder Oil W460 Tregra 680 Tegra 460
Conoco Syncon R & O 220 Inca Oil 460 Inca Oil 680 Inca Oil 460 N/A Syncon R & O 460
Exxon (Esso) Teresstic SHP 220 Spartan EP 460 Spartan EP 680 Spartan EP 460 Teresstic SHP 680 Teresstic SHP 460
Fiske Brothers SPO-MG SPO-277 SPO-288 SPO-277 N/A N/A
Shell Omala RL 220 Valvata J 460 Valvata J 680 Valvata J 460 Omala RL 680 Omala RL 460
Texaco Pinnacle 220 Vanguard 460 Vanguard 680 Vanguard 460 Pinnacle 680 Pinnacle 460
** *
The sliding velocity in feet per minute (FPM) for standard ratios is determined by multiplying the speed of the worm in RPM by the factor from
the following table. For selecting the proper lubricant, use the speed of the worm in the final stage (input RPM divided by the first stage ratio).
* **
synthetic oil
***
3% to 10% fatty or synthetic oils or mild EP additives
Lubricant selections are provided by the lubricant manufacturer based on AGMA recommended viscosity grades.
V iscosity grades are based on Lubrication Standard ANSI/AGMA 9005-D94.
Nominal Ratio
SIZE 4 5 7.5 10 15 20 25 30 40 50 60 80 100
910 — 0.153 — 0.137 0.133 0.122 0.116 0.132 0.121 0.115 — — —
913 0.282 0.231 0.189 0.183 0.179 0.171 0.165 0.178 0.169 0.164 0.161 — —
917 0.402 0.303 0.229 0.201 0.193 0.180 0.172 0.189 0.176 0.170 0.166 0.161 0.133
920 0.311 0.347 0.263 0.225 0.216 0.202 0.191 0.215 0.200 0.188 0.182 0.164 0.161
924 0.388 0.412 0.312 0.261 0.256 0.236 0.223 0.249 0.231 0.216 0.210 0.201 0.196
926 0.529 0.455 0.345 0.283 0.276 0.254 0.238 0.269 0.249 0.234 0.225 0.215 0.210
930 0.582 0.520 0.395 0.327 0.317 0.291 0.273 0.307 0.285 0.269 0.258 0.246 0.241
935 0.656 0.607 0.461 0.427 0.412 0.373 0.349 0.403 0.367 0.345 0.330 0.311 0.299
943 0.710 0.633 0.588 0.568 0.553 0.507 0.558 0.544 0.501 0.475 0.457 0.435 0.422
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*The sliding velocity in feet per minute (FPM) for standard ratios is determined by
multiplying the speed of the worm in RPM by the factor from the following table. For
selecting the proper lubricant, use the speed of the worm in the final stage (input RPM
divided by the first stage ratio).
**Synthetic oil.
***3% to 10% fatty or synthetic oils or mild EP additives.
Lubricant selections are provided by the lubricant manufacturer based on AGMA
recommended viscosity grades.
Viscosity grades are based on Lubrication Standard ANSI/AGMA 9005-D94.
Factory filling
- Speed reducers are filled with oil at the factory to the proper level for
the standard mounting position it will be found on the machine. The oil level should be
checked and adjusted (if necessary) before operation, using the oil level plug provided and
while the machine is oriented in its operating position.
Ambient temperature
- If the operating ambient temperature is other than 51 - 95 °F,
refer to the lubrication chart and refill the machine with the correct grade based on actual
ambient temperature and operating speed. See “Oil changing” below for additional
information.
Oil changing
- When changing the oil for any reason, it should be remembered that oils
of various types might not be compatible. Therefore, when changing to a different oil, it is
recommended that the housing be completely drained and thoroughly flushed with a light
flushing oil before refilling with the appropriate lubricant. The oil level should be rechecked
Size 5 7.5 10 15 20 25 30 40 50 60 80 100
920 0.347 0.263 0.225 0.216 0.202 0.191 0.215 0.200 0.188 0.182 0.164 0.161
Nominal Ratio