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and whether driving device is flexible.

5. Seasonal maintenance

In winter, use cooling system for diesel engine. Please replace antifreeze coolant once a year. It's necessary to drain

off it for a long time parking if not using antifreeze coolant.

Use lubrication which is only for winter in winter.

Change concentration of battery electrolyte with season changing.

Technical maintenance of lubrication system
1. Choose lubrication for diesel engine lubrication system according to surrounding temperature.

Use SF diesel engine oil according with GB11122.

2. Measurement of oil level.

Oil level of oil sump is measured by oil scale mounted on the left side of diesel engine. When measuring, park the vehi

cle in the horizontal position and stop operating the diesel. Pull out the oil scale after the oil level stopping rocking, use
cleaning cloth to wrap away oil on oil scale and then insert the oil scale into oil level. Oil scale should be mounted on the
right place, then, pull out the oil scale to check the oil level.
There are two holes on oil scale, oil level should not be lower than the holes below. If not, supply of oil will stop. It's im

proper to have oil excessive, for crankpin of crankshaft will strike the oil level in this situation to form excessive oil mist
and splash oil drop and cause carbon deposit of piston and combustion chamber carbon deposit. At the same time,

17

Note:

mixing different oil is forbidden.

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4. Class-three maintenance

Class-three maintenance focuses on assembly dissembling, cleaning, dismantling, adjustment and hidden trouble re

moval. After class-two maintenance, add the following maintenance contents every 1000h (30000-40000km)

Dismantle and clean diesel engine to remove carbon deposit, oily dirt and water dirt.

Check wear& tear of valve, push rod and rocket contact area. Repair and replace them if necessary.

Check wear& tear of piston ring, cylinder jacket, connecting rod small end bushing and connecting rod bearing offset.

Replace them if necessary.

Check wear& tear of main bearing liner and thrust plate.

Check wear& tear of drive mechanism and driving gear meshing surface as well as measuring meshing clearance.

Repair and replace them if necessary.

Check wear& tear of inlet valve& outlet valve and inlet valve seat & outlet valve seat. Repair, lap and test leakage. Re

place them if necessary.

Check injector and lap or replace the injector nozzle pair if necessary. Use the ultrasonic wave to clean the carbon

deposit when install the used fuel-injection nozzle, prohibit using silk to wipe or using cutter to shaving, prevent damage
the fuel-injection nozzle and clog the injection hole.

Check oil pump and dismantle or measure the parts that are easy to damage and adjust.

Check cylinder gasket and inlet pipe shim& outlet pipe shim. If finding damaged, replace them.

Check supercharger and clean .Wear& tear of supercharger gear and oil seal and replace if necessary.

Check generator and starter, clean parts and gear and add new lubrication after drying. Check wear& tear of starter

OWNER

S MANUAL

2.8L Series Diesel Engine

Содержание HFC4DA1

Страница 1: ...tarting difficultly power falling oil consumption adding please do regular mainte nance of cleaning checking lubricating adjusting or replacing parts according to the technical state and working time...

Страница 2: ...lity parts list 4DA1 23 Appendix 2 High mortality parts list 4DA1 1 24 Appendix 3 High mortality parts list 4DA1 2B and 4DA1 2B1 25 Contents 1 Chapter Engine specifications and technical parameters Ma...

Страница 3: ...speed rpm 750 50 14 Firing sequence 1 3 4 2 15 Direction of crankshaft facing to flywheel Counter clockwise 16 Lubricating method Pressure and splash lubrication 17 Overall dimensions 764 616 698 18...

Страница 4: ...lt M8 11 13 5 Rocker installing bolt M10 55 5 5 Main Bolt and nut torque HFC4DA1 and HFC4DA1 1 Mode Valve clearance Oil pressure idle Exhaust temperature main pipe Oil temperature main oil gallery Tem...

Страница 5: ...4DA1 2B and HFC4DA1 2B1 Name Description Torque N m Inlet manifold installing bolt M8 25 20 5 Inlet bending pipe installing bolt M10 30 30 5 30 5 Timing gear chamber installing M8 25 5 25 5 Camshaft t...

Страница 6: ...ansmission to neutral 2 Press down the clutch pedal to reduce the burden when engine starts 3 Place the ignition key to START position and the engine will start Do not operate the starter for more tha...

Страница 7: ...uel and prolong service life of vehicle during of initial 2500Km 1 Do not drive at high speed 2 Avoid fast starting fast speeding up fast braking and long time high speed running 10 4 After starting H...

Страница 8: ...re air vent unblocked 13 Note Check oil level after diesel engine dying Diesel oil specification use light diesel oil according with GB252 NO 0 for summer NO 10 or 20 for winter warm area and NO 35 co...

Страница 9: ...tenance under normal condition Do regular check on oil level under hot temperature to make sure oil level lies between mark MIN and MAX When electrolyte in battery is not enough add aqua distillate in...

Страница 10: ...Class three maintenance Class three maintenance focuses on assembly dissembling cleaning dismantling adjustment and hidden trouble re moval After class two maintenance add the following maintenance c...

Страница 11: ...ould be checked after 5 minutes piston ring will be glued by coking to make diesel engine smoke and cause fuel permeation Therefore apart from pay ing attention to the oil pressure checking oil level...

Страница 12: ...reak in period clean or replace fuel filter s spin on filter element Replace it for running every 10000km afterwards 3 Check tightness of oil circuit and observe whether there is abnormal voice or phe...

Страница 13: ...nlet manifold shim 1 1008015FA01 Inlet angle pipe shim 1 1002016FA Sight hole cover shim 2 1003020FA01 Exhaust manifold shim 1 1002011FA Timing gear case shim 1 1002013FA Gear chamber cover sealing ri...

Страница 14: ...4 4 8 8 8 1 1 1 1 1 1 1 1 1 1 1 25 Appendix 3 High mortality parts list 4DA1 2B and 4DA1 2B1 24 No part number 1 1002411FA 2 1002412FA 3 1004026FA 4 1004024FA 5 1004025FA 6 1004030FA 7 1002220FA 8 130...

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